Abstract: A filtration system includes an air cleaner housing and a filter element. The air cleaner housing includes a base and a removable cover. At least one of the base or the cover defines a cavity and a protrusion extending into the cavity. The filter element is disposed within the cavity. The filter element includes a plurality of media blocks each including a pleated filter media. The plurality of media blocks are arranged in arch shapes of approximately equal inner radii. The plurality of media blocks are coupled to each other along opposing edges that extend along a pleat direction of the pleated filter media. The media blocks together define at least one void that extends along the protrusion. The protrusion occupies a portion of the void.

Abstract: A filtration system includes an air cleaner housing and a filter element. The air cleaner housing includes a base and a removable cover. At least one of the base or the cover defines a cavity and a protrusion extending into the cavity. The filter element is disposed within the cavity. The filter element includes a plurality of media blocks each including a pleated filter media. The plurality of media blocks are arranged in arch shapes of approximately equal inner radii. The plurality of media blocks are coupled to each other along opposing edges that extend along a pleat direction of the pleated filter media. The media blocks together define at least one void that extends along the protrusion. The protrusion occupies a portion of the void.

Abstract: A filter element includes a media pack and a support body. The media pack may be arranged in an enclosed shape defining a central cavity. The media pack includes a formed filter media and an abrasion resistant barrier coupled to the formed filter media. The support body is disposed within the central cavity. The abrasion resistant barrier separates the media pack from the support body. In some instances, the media pack also includes a plurality of adhesive beads disposed between the abrasion resistant barrier and the formed filter media and coupling the abrasion resistant barrier to the formed filter media.

Abstract: A filtration system includes an air cleaner housing and a filter element. The air cleaner housing includes a base and a removable cover. At least one of the base or the cover defines a cavity and a protrusion extending into the cavity. The filter element is disposed within the cavity. The filter element includes a plurality of media blocks each including a pleated filter media. The plurality of media blocks are arranged in arch shapes of approximately equal inner radii. The plurality of media blocks are coupled to each other along opposing edges that extend along a pleat direction of the pleated filter media. The media blocks together define at least one void that extends along the protrusion. The protrusion occupies a portion of the void.

Abstract: A method of manufacturing a media assembly comprises winding a filter media about a center axis into a media roll and cutting the media roll along at least two cut lines and into at least two media packs of at least two media assemblies. The media roll is cut along at least one plane that is parallel to the center axis.

Abstract: Embodiments described herein relate generally to filter assemblies that include filter elements with cross-channel flow having flat and/or folded arrangements for optimized functionality and performance. The filter assemblies may be formed (e.g., shaped, constructed, etc.) using a variety of shapes, angles, configurations, and materials to improve the filtration and cross-channel flow of fluid through the filter media. The filter media may implement a wide variety of patterns (e.g., repeating, origami, rounded, etc.), shapes (e.g., tetrahedral, rhombus, square), and construction (e.g., pleated, integrated, interdigitated, etc.).

Abstract: A filter assembly comprises a filter element and an outlet flange. The filter element comprises a filter media pack comprising a plurality of filter media layers stacked on top of each other to form the filter media pack. The filter media pack has an inlet surface being at an inlet portion of the filter media pack, and an outlet surface being at an outlet portion of the filter media pack. An outlet flange is coupled to the outlet portion of the filter media pack.

Abstract: A media pack includes a filtration sheet and a support sheet that is made from a different material than the filtration sheet. The filtration sheet is coupled to the support sheet. The support sheet is corrugated such that, together, the filtration sheet and the support sheet form a plurality of channels. The channels are alternately sealed on opposing ends of the media pack. In one embodiment, the permeability of the support sheet is less than a permeability of the filtration sheet.

Abstract: Filtration systems having a tangential air cleaner having a coiled media filter element and a cyclonic pre-cleaner are described. An outer wall of the filter element acts as a pre-cleaner sleeve of the housing to generate a cyclonic flow of the intake air prior to the intake air being filtered by the filter element. The housing cover includes geometry that redirects the cyclonic low from a tangential path to an axial, straight-through flow directed through an inlet flow face of the filter element. Various embodiments of such filtration systems offer increased filter performance and capacity compared to similarly sized cylindrical pleated filter elements having a radial flow filtering path.

Abstract: Filter media including one or multiple sheets of filter media, an upstream inlet, and a downstream outlet. A pleat pack can be formed by alternately folding a flat sheet along pleat fold lines with a high media surface density. The flat sheet of filter media may include a separation geometry feature or separation mechanism that maintains a separation distance between adjacent pleats of the filter media. A separation geometry can comprise one or more embossments forming a raised surface, an inlet spacer mesh and/or an outlet spacer mesh positioned between adjacent pleats, and/or an adhesive bead. The upstream inlet receives dirty fluid along a first direction and the downstream outlet discharges clean fluid along a second direction substantially not parallel to the first direction. The filter element defines an angle between the inlet and outlet flow, allowing large dust particles to move out of the media pack due to inertia.

Abstract: Filtration systems having a tangential air cleaner having a coiled media filter element and a cyclonic pre-cleaner are described. An outer wall of the filter element acts as a pre-cleaner sleeve of the housing to generate a cyclonic flow of the intake air prior to the intake air being filtered by the filter element. The housing cover includes geometry that redirects the cyclonic low from a tangential path to an axial, straight-through flow directed through an inlet flow face of the filter element. Various embodiments of such filtration systems offer increased filter performance and capacity compared to similarly sized cylindrical pleated filter elements having a radial flow filtering path.

Abstract: Filter housings that have housing wall surface irregularities are described. The surface irregularities are positioned on the inner walls of the housings and/or axial ends of the housing walls. The surface irregularities may be, for example, grooves, ribs, bumps, and the like. The surface irregularities provide an engine integrity protection (EIP) feature by preventing non-approved replacement filter elements from forming seals against alternative sealing surfaces of the housing wall inner surfaces or axial ends.

Abstract: Filtration systems having a tangential air cleaner having a coiled media filter element and a cyclonic pre-cleaner are described. An outer wall of the filter element acts as a pre-cleaner sleeve of the housing to generate a cyclonic flow of the intake air prior to the intake air being filtered by the filter element. The housing cover includes geometry that redirects the cyclonic flow from a tangential path to an axial, straight-through flow directed through an inlet flow face of the filter element. Various embodiments of such filtration systems offer increased filter performance and capacity compared to similarly sized cylindrical pleated filter elements having a radial flow filtering path.

Abstract: Filtration systems having a tangential air cleaner having a coiled media filter element and a cyclonic pre-cleaner are described. An outer wall of the filter element acts as a pre-cleaner sleeve of the housing to generate a cyclonic flow of the intake air prior to the intake air being filtered by the filter element. The housing cover includes geometry that redirects the cyclonic flow from a tangential path to an axial, straight-through flow directed through an inlet flow face of the filter element. Various embodiments of such filtration systems offer increased filter performance and capacity compared to similarly sized cylindrical pleated filter elements having a radial flow filtering path.

Abstract: Filter housings that have housing wall surface irregularities are described. The surface irregularities are positioned on the inner walls of the housings and/or axial ends of the housing walls. The surface irregularities may be, for example, grooves, ribs, bumps, and the like. The surface irregularities provide an engine integrity protection (EIP) feature by preventing non-approved replacement filter elements from forming seals against alternative sealing surfaces of the housing wall inner surfaces or axial ends.