Abstract: A reciprocating saw blade includes a body with a shank end configured to secure the blade with a reciprocating saw, a plunging end configured to enter a workpiece, and a cutting edge and opposite back edge extending between the shank end and the plunging end. The cutting edge is formed to include a plurality of teeth arranged in a repeating pattern that includes left set teeth and right set teeth, the plurality of additional teeth being substantially the same size as each other and as the third tooth, wherein the plurality of additional gullets are substantially the same size as each other, and wherein the enlarged first gullet is longer in an axial direction than each of the plurality of additional gullets.

Abstract: A method of manufacturing a reciprocating saw blade includes forming a body with a shank end configured to secure the blade with a reciprocating saw, a plunging end configured to enter a workpiece, and a cutting edge and opposite back edge extending between the shank end and the plunging end. The cutting edge is formed to include a plurality of teeth arranged in a repeating pattern that includes left set teeth and right set teeth, the plurality of additional teeth being substantially the same size as each other and as the third tooth, wherein the plurality of additional gullets are substantially the same size as each other, and wherein the enlarged first gullet is longer in an axial direction than each of the plurality of additional gullets.

Abstract: A method of manufacturing a reciprocating saw blade includes forming a body with a shank end configured to secure the blade with a reciprocating saw, a plunging end configured to enter a workpiece, and a cutting edge and opposite back edge extending between the shank end and the plunging end. The cutting edge is formed to include a plurality of teeth arranged in a repeating pattern that includes left set teeth and right set teeth, the plurality of additional teeth being substantially the same size as each other and as the third tooth, wherein the plurality of additional gullets are substantially the same size as each other, and wherein the enlarged first gullet is longer in an axial direction than each of the plurality of additional gullets.

Abstract: A reciprocating saw blade includes a body formed from a piece of coil stock. The body has a shank end configured to secure the blade with a reciprocating saw, a plunging end configured to enter a workpiece, and a cutting edge and opposite back edge extending between the shank end and the plunging end. The cutting edge has a plurality of teeth arranged in a pattern that includes left and right set teeth. A plurality of gullets is disposed between adjacent teeth. Each of the teeth and the gullets has substantially the same size, except that the first and third consecutive teeth immediately adjacent the plunging end have been flattened to be unset, and at least a portion of the second consecutive tooth has been removed to form an enlarged gullet between the first and third teeth.

Abstract: A reciprocating saw blade includes a body formed from a piece of coil stock. The body has a shank end configured to secure the blade with a reciprocating saw, a plunging end configured to enter a workpiece, and a cutting edge and opposite back edge extending between the shank end and the plunging end. The cutting edge has a plurality of teeth arranged in a pattern that includes left and right set teeth. A plurality of gullets is disposed between adjacent teeth. Each of the teeth and the gullets has substantially the same size, except that the first and third consecutive teeth immediately adjacent the plunging end have been flattened to be unset, and at least a portion of the second consecutive tooth has been removed to form an enlarged gullet between the first and third teeth.

Abstract: A reciprocating saw blade includes a body formed from a piece of coil stock. The body has a shank end configured to secure the blade with a reciprocating saw, a plunging end configured to enter a workpiece, and a cutting edge and opposite back edge extending between the shank end and the plunging end. The cutting edge has a plurality of teeth arranged in a pattern that includes left and right set teeth. A plurality of gullets is disposed between adjacent teeth. Each of the teeth and the gullets has substantially the same size, except that the first and third consecutive teeth immediately adjacent the plunging end have been flattened to be unset, and at least a portion of the second consecutive tooth has been removed to form an enlarged gullet between the first and third teeth.

Abstract: A reciprocating saw blade includes a body formed from a piece of coil stock. The body has a shank end configured to secure the blade with a reciprocating saw, a plunging end configured to enter a workpiece, and a cutting edge and opposite back edge extending between the shank end and the plunging end. The cutting edge has a plurality of teeth arranged in a pattern that includes left and right set teeth. A plurality of gullets is disposed between adjacent teeth. Each of the teeth and the gullets has substantially the same size, except that the first and third consecutive teeth immediately adjacent the plunging end have been flattened to be unset, and at least a portion of the second consecutive tooth has been removed to form an enlarged gullet between the first and third teeth.

Abstract: A reciprocating saw blade includes a body formed from a piece of coil stock. The body has a shank end configured to secure the blade with a reciprocating saw, a plunging end configured to enter a workpiece, and a cutting edge and opposite back edge extending between the shank end and the plunging end. The cutting edge has a plurality of teeth arranged in a pattern that includes left and right set teeth. A plurality of gullets is disposed between adjacent teeth. Each of the teeth and the gullets has substantially the same size, except that the first and third consecutive teeth immediately adjacent the plunging end have been flattened to be unset, and at least a portion of the second consecutive tooth has been removed to form an enlarged gullet between the first and third teeth.

Abstract: A method for manufacturing a reciprocating saw blade includes forming a plurality of teeth into coil stock, feeding the coil stock into a die set, locating at least one of the plurality of teeth on the coil stock in the die set, flattening a portion of said teeth on said coil stock in said die set; forming a first tooth and a first gullet of a reciprocating saw blade out of the flattened portion of the coil stock in the die set, and forming a reciprocating saw blade having a first tooth with a first gullet, the first gullet being enlarged with respect to remaining gullets of said plurality of gullets.

Abstract: A method for manufacturing a reciprocating saw blade includes forming a plurality of teeth into coil stock, feeding the coil stock into a die set, locating at least one of the plurality of teeth on the coil stock in the die set, flattening a portion of said teeth on said coil stock in said die set; forming a first tooth and a first gullet of a reciprocating saw blade out of the flattened portion of the coil stock in the die set, and forming a reciprocating saw blade having a first tooth with a first gullet, the first gullet being enlarged with respect to remaining gullets of said plurality of gullets.

Abstract: A reciprocating saw blade has a body with two ends and two edges. The first end is a shanking end to secure the blade with a reciprocating saw. The second end is a plunging end to enter into a workpiece. The first edge has a plurality of teeth and gullets. A second edge opposes the first edge. The plurality of teeth has a first tooth immediately adjacent the plunging end. The first tooth is a full tooth and is also a raker or unset tooth. The first gullet adjacent the first tooth has a size at least 1.5 times the gullet size of the remainder of the plurality of gullets.

Abstract: An apparatus for cutting materials and more specifically an improved saw blade includes a plurality of variable teeth thereon. The variable tooth saw blade cuts faster and smoother while reducing harmonic vibrations. Specifically, the teeth on the saw blade are grouped into sections with differing circumferential widths and differing spacing between the sections.

Abstract: A router bit with a position stop is disclosed. The router bit includes a body with a collar extending outwardly from it and a shaft extending outwardly from the collar. At least one cutter blade is mounted to the body and the cutter blade may be used to cut a profile into a workpiece. The collar has a first diameter, the shaft has a second diameter and the first diameter is larger than the second diameter. The collar has a face formed a spaced distance or height from the transition point between the collar and the body. The face rests against the upper surface of a chuck when the shaft is secured in the chuck. This allows the body and hence the cutter blades to be held a predetermined distance above the upper surface of the chuck. A second router bit may be provided to cut a complimentary second profile in a second workpiece.

Abstract: An apparatus for cutting materials and more specifically an improved saw blade includes a plurality of variable teeth thereon. The variable tooth saw blade cuts faster and smoother while reducing harmonic vibrations. Specifically, the teeth on the saw blade are grouped into sections with differing circumferential widths and differing spacing between the sections.

Abstract: A router bit with a position stop is disclosed. The router bit includes a body with a collar extending outwardly from it and a shaft extending outwardly from the collar. At least one cutter blade is mounted to the body and the cutter blade may be used to cut a profile into a workpiece. The collar has a first diameter, the shaft has a second diameter and the first diameter is larger than the second diameter. The collar has a face formed a spaced distance or height from the transition point between the collar and the body. The face rests against the upper surface of a chuck when the shaft is secured in the chuck. This allows the body and hence the cutter blades to be held a predetermined distance above the upper surface of the chuck. A second router bit may be provided to cut a complimentary second profile in a second workpiece.

Abstract: A cutter bit includes a body formed integrally with a mounting shank. The body defines a pair of chip boxes with two planar surfaces and a cutting knife mounted to one of the planar surfaces of each chip box. The body defines holes from the chip boxes to the outer surface of the body, said holes communicating with grooves formed along the outer surface of the body such that a continuous air passage is formed circumferentially around the body by each hole and respective groove. The air passages cool the cutter bit as well as quickly remove material chips from the cutting edge and workpiece. The rapid removal of the chips also allows a better view of the cutting edge and the workpiece. The lack of material in the holes and grooves reduces cutter bit weight, allowing use with smaller motors and reducing the loads associated with cutting operations.

Abstract: An apparatus for cutting materials and more specifically an improved saw blade includes a plurality of variable teeth thereon. The variable tooth saw blade cuts faster and smoother while reducing harmonic vibrations. Specifically, the teeth on the saw blade are grouped into sections with differing circumferential widths and differing spacing between the sections.

Abstract: A vibration dampener for a circular saw blade includes a concave, disc-shaped dampening plate having a recessed area within the concavity and an annular shock absorber seated in the recessed area and projecting outwardly from the dampening plate. The dampening plate and shock absorber each abut a side of the saw blade, the abutment of the dampening plate being adjacent its perimeter. The dampener is radially weight-balanced about a transverse axis around which the dampener and blade rotate.

Abstract: A cutter bit includes a body formed integrally with a mounting shank. The body defines a pair of chip boxes with two planar surfaces and a cutting knife mounted to one of the planar surfaces of each chip box. The body defines holes from the chip boxes to the outer surface of the body, said holes communicating with grooves formed along the outer surface of the body such that a continuous air passage is formed circumferentially around the body by each hole and respective groove. The air passages cool the cutter bit as well as quickly remove material chips from the cutting edge and workpiece. The rapid removal of the chips also allows a better view of the cutting edge and the workpiece. The lack of material in the holes and grooves reduces cutter bit weight, allowing use with smaller motors and reducing the loads associated with cutting operations.