Abstract: A method, apparatus, and seating product that include a seat deck assembly with a tensioned fabric decking are described. The seat deck assembly includes one or a pair of frame rails attached along opposite edges of the decking. The decking includes an elastomeric textile. The decking or a first of the frame rails is attached to a first side of the frame. The second of the frame rails is placed in a rigid fixture. A force is applied by an actuator to the frame to move the second side of the frame toward the second frame rail and to stretch the elastomeric fabric. The second frame rail is couple to the second side of the frame and the assembled frame is removed from the fixture. Cushions, padding or an upholstered covering can complete embodiments of the seating product.

Abstract: Various methods for installing an article of fabric to a frame to provide an improved seating product, which can be integrated in essentially any type of seating unit, are provided. These methods include a pre-forming operation that deforms the frame prior to securing the fabric article thereto, and a securing operation that leverages post-mold shrinkage properties of the frame to secure the fabric article thereto. The pre-forming operation generates tension in the fabric article, which spans the frame, by initially deforming the frame utilizing compression mechanisms of an assembly fixture and subsequently loading the fabric article to the frame in a loose condition. Upon releasing the compression mechanisms, the fabric article assumes a taut condition that expresses the tension. The securing operation involves inserting a segment of the fabric article into a groove in the frame and allowing the groove to naturally clamp the segment during post-mold shrinkage.

Abstract: A method, apparatus, and seating product that include a seat deck assembly with a tensioned fabric decking are described. The seat deck assembly includes one or a pair of frame rails attached along opposite edges of the decking. The decking includes an elastomeric textile. The decking or a first of the frame rails is attached to a first side of the frame. The second of the frame rails is placed in a rigid fixture. A force is applied by an actuator to the frame to move the second side of the frame toward the second frame rail and to stretch the elastomeric fabric. The second frame rail is couple to the second side of the frame and the assembled frame is removed from the fixture. Cushions, padding or an upholstered covering can complete embodiments of the seating product.

Abstract: Various methods for installing an article of fabric to a frame to provide an improved seating product, which can be integrated in essentially any type of seating unit, are provided. These methods include a pre-forming operation that deforms the frame prior to securing the fabric article thereto, and a securing operation that leverages post-mold shrinkage properties of the frame to secure the fabric article thereto. The pre-forming operation generates tension in the fabric article, which spans the frame, by initially deforming the frame utilizing compression mechanisms of an assembly fixture and subsequently loading the fabric article to the frame in a loose condition. Upon releasing the compression mechanisms, the fabric article assumes a taut condition that expresses the tension. The securing operation involves inserting a segment of the fabric article into a groove in the frame and allowing the groove to naturally clamp the segment during post-mold shrinkage.

Abstract: Apparatus and method for a conductive spacer constructed of nylon (polyamide), plastic, or polyester and embedded or impregnated with carbon fibers for use in a leg lift or actuation mechanism of a reclining chair or seating unit.