Abstract: Ultra-High-Strength (UHS) wires are suited to high strength wire, strands, cables and rope applications including robotics force transmission and other high-performance mono- and multifilament wire applications. The wires exhibit high strength, low stretch and fatigue durability. Exemplary UHS materials include binary molybdenum-rhenium or tungsten-rhenium alloys with between 20 and 50 wt. % rhenium. These alloys are processed from a moderate strength (<2 GPa) warm-drawn rod to drawn monofilament wire with extreme nanocrystalline grain refinement, high apparent fatigue durability, and ultimate strength levels exceeding 5 GPa in all cases, and up to 6.8 GPa at monofilament diameters ranging from 7 to 100 ?m.

Abstract: A magnesium alloy contains a small amount of lithium, zinc, calcium, and manganese. For example, the magnesium alloy may include between 1-5 wt. % lithium, between 0.2-2.0 wt. % zinc, between 0.1-0.5 wt. % calcium, and between 0.1-0.8 wt. % manganese. These alloying elements are all nutrient elements, such that the present alloy can be safely broken down in vivo, then absorbed and/or expelled from the body. Li, Zn, Ca and Mn each contribute to solid-solution strengthening of the alloy. Ca also acts as a grain refiner, while Zn and Ca both form strengthening and corrosion-controlling intermetallic compounds. Optionally, the alloy may also include a small amount of yttrium for added strength and corrosion resistance.

Abstract: A nickel-titanium alloy is made to be wholly or substantially free of titanium-rich oxide inclusions by including yttrium in an amount up to 0.15 wt. %, with the balance of the alloy being nickel and titanium in approximately equal proportion. For example, a NiTiY alloy may have a composition including, in weight percent based on total alloy weight: between 50 and 60 wt. % nickel; between 40 and 50 wt. % titanium; and between 0.01 and 0.15 wt. % yttrium. The resulting alloy is capable of being drawn into various forms, e.g., fine medical-grade wire, without exhibiting an unacceptable tendency to develop surface defects or to fracture or crack during cold drawing or forging. The resulting final forms exhibit favorable fatigue strength and fatigue-resistant characteristics.

Abstract: A nickel-titanium alloy is made to be wholly or substantially free of titanium-rich oxide inclusions by including yttrium in an amount up to 0.15 wt. %, with the balance of the alloy being nickel and titanium in approximately equal proportion. For example, a NiTiY alloy may have a composition including, in weight percent based on total alloy weight: between 50 and 60 wt. % nickel; between 40 and 50 wt. % titanium; and between 0.01 and 0.15 wt. % yttrium. The resulting alloy is capable of being drawn into various forms, e.g., fine medical-grade wire, without exhibiting an unacceptable tendency to develop surface defects or to fracture or crack during cold drawing or forging. The resulting final forms exhibit favorable fatigue strength and fatigue-resistant characteristics.

Abstract: A group of substantially nickel-free beta-titanium alloys have shape memory and super-elastic properties suitable for, e.g., medical device applications. In particular, the present disclosure provides a titanium-based group of alloys including 16-20 at. % of hafnium, zirconium or a mixture thereof, 8-17 at. % niobium, and 0.25-6 at. % tin. This alloy group exhibits recoverable strains of at least 3.5% after axial, bending or torsional deformation. In some instances, the alloys have a capability to recover of more than 5% deformation strain. Niobium and tin are provided in the alloy to control beta phase stability, which enhances the ability of the materials to exhibit shape memory or super-elastic properties at a desired application temperature (e.g., body temperature). Hafnium and/or zirconium may be interchangeably added to increase the radiopacity of the material, and also contribute to the superelasticity of the material.

Abstract: Wire products, such as round and flat wire, strands, cables, and tubing, are made from a shape memory material in which inherent defects within the material are isolated from the bulk material phase of the material within one or more stabilized material phases, such that the wire product demonstrates improved fatigue resistance. In one application, a method of mechanical conditioning in accordance with the present disclosure isolates inherent defects in nickel-titanium or NiTi materials in fields of a secondary material phase that are resistant to crack initiation and/or propagation, such as a martensite phase, while the remainder of the surrounding defect-free material remains in a primary or parent material phase, such as an austenite phase, whereby the overall superelastic nature of the material is preserved.

Abstract: A nickel -titanium alloy is made to be wholly or substantially free of titanium-rich oxide inclusions by including yttrium in an amount up to 0.15 wt. %, with the balance of the alloy being nickel and titanium in approximately equal proportion. For example, a NiTiY alloy may have a composition including, in weight percent based on total alloy weight: between 50 and 60 wt. % nickel; between 40 and 50 wt. % titanium; and between 0.01 and 0.15 wt. % yttrium. The resulting alloy is capable of being drawn into various forms, e.g., fine medical-grade wire, without exhibiting an unacceptable tendency to develop surface defects or to fracture or crack during cold drawing or forging. The resulting final forms exhibit favorable fatigue strength and fatigue-resistant characteristics.

Abstract: A group of substantially nickel-free beta-titanium alloys have shape memory and super-elastic properties suitable for, e.g., medical device applications. In particular, the present disclosure provides a titanium-based group of alloys including 16-20 at. % of hafnium, zirconium or a mixture thereof, 8-17 at. % niobium, and 0.25-6 at. % tin. This alloy group exhibits recoverable strains of at least 3.5% after axial, bending or torsional deformation. In some instances, the alloys have a capability to recover of more than 5% deformation strain. Niobium and tin are provided in the alloy to control beta phase stability, which enhances the ability of the materials to exhibit shape memory or super-elastic properties at a desired application temperature (e.g., body temperature). Hafnium and/or zirconium may be interchangeably added to increase the radiopacity of the material, and also contribute to the superelasticity of the material.

Abstract: Ti—Nb—Hf/Zr—(Cr) alloy shape-memory wires are provided which are suitable for use in medical devices and actuators, and methods for manufacturing such wires are provided. The present shape-memory Ti—Nb—Hf/Zr—(Cr) alloy is a superelastic wire material particularly suited for in vivo applications. For example, the present Ti—Nb—Hf/Zr—(Cr) alloy wire is radiopaque, thereby enabling surgical use of a monolithic, shape-memory alloy wire while preserving the ability to monitor the in vivo location of the wire through X-ray or other radiation-based imaging systems. In addition, the present Ti—Nb—Hf/Zr—(Cr) alloy can be manufactured to exhibit shape-memory alloy material properties without the use of nickel as an alloy constituent, thereby accommodating nickel-sensitive patients. The present Ti—Nb—Hf/Zr—(Cr) alloy can also be processed to exhibit a martensite/austenite transformation temperature near body-temperature, i.e., 37° C., so that shape-memory effects can be utilized to accomplish work in vivo.

Abstract: Wire products, such as round and flat wire, strands, cables, and tubing, are made from a shape memory material in which inherent defects within the material are isolated from the bulk material phase of the material within one or more stabilized material phases, such that the wire product demonstrates improved fatigue resistance. In one application, a method of mechanical conditioning in accordance with the present disclosure isolates inherent defects in nickel-titanium or NiTi materials in fields of a secondary material phase that are resistant to crack initiation and/or propagation, such as a martensite phase, while the remainder of the surrounding defect-free material remains in a primary or parent material phase, such as an austenite phase, whereby the overall superelastic nature of the material is preserved.

Abstract: Wire products, such as round and flat wire, strands, cables, and tubing, are made from a shape memory material in which inherent defects within the material are isolated from the bulk material phase of the material within one or more stabilized material phases, such that the wire product demonstrates improved fatigue resistance. In one application, a method of mechanical conditioning in accordance with the present disclosure isolates inherent defects in nickel-titanium or NiTi materials in fields of a secondary material phase that are resistant to crack initiation and/or propagation, such as a martensite phase, while the remainder of the surrounding defect-free material remains in a primary or parent material phase, such as an austenite phase, whereby the overall superelastic nature of the material is preserved.

Abstract: A bioabsorbable wire material includes manganese (Mn) and iron (Fe). One or more additional constituent materials (X) are added to control corrosion in an in vivo environment and, in particular, to prevent and/or substantially reduce the potential for pitting corrosion. For example, the (X) element in the Fe—Mn—X system may include nitrogen (N), molybdenum (Mo) or chromium (Cr), or a combination of these. This promotes controlled degradation of the wire material, such that a high percentage loss of material the overall material mass and volume may occur without fracture of the wire material into multiple wire fragments. In some embodiments, the wire material may have retained cold work for enhanced strength, such as for medical applications. In some applications, the wire material may be a fine wire suitable for use in resorbable in vivo structures such as stents.

Abstract: A composite wire product includes a biodegradable parent material which forms the bulk of the cross-sectional area of the wire, and a central fiber or filament of a slower-degrading or non-biodegradable material runs throughout the length of the wire. This central filament promotes the mechanical integrity of an intraluminal appliance or other medical device made from the wire product throughout the biodegradation process by preventing non-absorbed parent material from dislodging from the central filament. Thus, the present wire design enables the creation of medical devices that are designed to improve in flexibility toward a more natural state over the course of healing, while also controlling for the possibility of non-uniform in vivo erosion.

Abstract: A bimetal composite wire including, in cross-section, an outer shell or tube formed of a first biodegradable material and an inner core formed of a second biodegradable material. When formed into a stent, for example, the first and second biodegradable materials may be different, and may have differing biodegradation rates. In a first embodiment, the first biodegradable material of the shell may degrade relatively slowly for retention of the mechanical integrity of a stent during vessel remodeling, and the second biodegradable material of the core may degrade relatively quickly. In a second embodiment, the first biodegradable material of the shell may degrade relatively quickly, leaving a thinner structure of a second biodegradable material of the core that may degrade relatively slowly.

Abstract: A wire construct is ferromagnetic and/or biocompatible, while also having a size and geometry appropriate for use as an electrode for insertion into an in vivo implant site. In ferromagnetic embodiments, the wire is magnetically insertable via an electromagnetic driver, which uses high-speed magnetic acceleration to drive the wire material into a neural or other implant site. A helical thread may be formed on the external surface of the wire to facilitate rotational fine positioning after initial implantation. The wire may be formed as a monolithic structure with a magnetic metal alloyed with an inert and biocompatible metal, or may be a bimetallic structure in which a magnetic outer shell has an inert and biocompatible inner core. The wire is sized to allow transmission of electrical signals either to or from the implant site while avoiding immune response, thereby ensuring a long service life.

Abstract: Wire products, such as round and flat wire, strands, cables, and tubing, are made from a shape memory material in which inherent defects within the material are isolated from the bulk material phase of the material within one or more stabilized material phases, such that the wire product demonstrates improved fatigue resistance. In one application, a method of mechanical conditioning in accordance with the present disclosure isolates inherent defects in nickel-titanium or NiTi materials in fields of a secondary material phase that are resistant to crack initiation and/or propagation, such as a martensite phase, while the remainder of the surrounding defect-free material remains in a primary or parent material phase, such as an austenite phase, whereby the overall superelastic nature of the material is preserved.

Abstract: Ti—Nb—Hf/Zr—(Cr) alloy shape-memory wires are provided which are suitable for use in medical devices and actuators, and methods for manufacturing such wires are provided. The present shape-memory Ti—Nb—Hf/Zr—(Cr) alloy is a superelastic wire material particularly suited for in vivo applications. For example, the present Ti—Nb—Hf/Zr—(Cr) alloy wire is radiopaque, thereby enabling surgical use of a monolithic, shape-memory alloy wire while preserving the ability to monitor the in vivo location of the wire through X-ray or other radiation-based imaging systems. In addition, the present Ti—Nb—Hf/Zr—(Cr) alloy can be manufactured to exhibit shape-memory alloy material properties without the use of nickel as an alloy constituent, thereby accommodating nickel-sensitive patients. The present Ti—Nb—Hf/Zr—(Cr) alloy can also be processed to exhibit a martensite/austenite transformation temperature near body-temperature, i.e., 37° C., so that shape-memory effects can be utilized to accomplish work in vivo.

Abstract: A bioabsorbable material composition includes magnesium (Mg), lithium (Li) and calcium (Ca). Lithium is provided in a sufficient amount to enhance material ductility, while also being provided in a sufficiently low amount to maintain corrosion resistance at suitable levels. Calcium is provided in a sufficient amount to enhance mechanical strength and/or further influence the rate of corrosion, while also being provided in a sufficiently low amount to preserve material ductility. The resultant ductile base material may be cold-worked to enhance strength, such as for medical applications. In one application, the material may be drawn into a fine wire, which may be used to create resorbable structures for use in vivo such as stents.

Abstract: Wire products, such as round and flat wire, strands, cables, and tubing, are made from a shape memory material in which inherent defects within the material are isolated from the bulk material phase of the material within one or more stabilized material phases, such that the wire product demonstrates improved fatigue resistance. In one application, a method of mechanical conditioning in accordance with the present disclosure isolates inherent defects in nickel-titanium or NiTi materials in fields of a secondary material phase that are resistant to crack initiation and/or propagation, such as a martensite phase, while the remainder of the surrounding defect-free material remains in a primary or parent material phase, such as an austenite phase, whereby the overall superelastic nature of the material is preserved.

Abstract: A bioabsorbable wire material includes manganese (Mn) and iron (Fe). One or more additional constituent materials (X) are added to control corrosion in an in vivo environment and, in particular, to prevent and/or substantially reduce the potential for pitting corrosion. For example, the (X) element in the Fe—Mn—X system may include nitrogen (N), molybdenum (Mo) or chromium (Cr), or a combination of these. This promotes controlled degradation of the wire material, such that a high percentage loss of material the overall material mass and volume may occur without fracture of the wire material into multiple wire fragments. In some embodiments, the wire material may have retained cold work for enhanced strength, such as for medical applications. In some applications, the wire material may be a fine wire suitable for use in resorbable in vivo structures such as stents.