Abstract: A method of cooling an electric motor is provided utilizing axial cooling channels that are integral to the stator teeth, thus allowing direct contact between the circulating coolant and the lamination stack and providing an efficient means of removing motor assembly heat. Additionally, as the coolant flows out of the cooling channels it impinges on the end windings, thereby providing a secondary means of cooling the motor assembly.

Abstract: An electric motor cooling system is provided utilizing axial cooling channels that are integral to the stator teeth, thus allowing direct contact between the circulating coolant and the lamination stack and providing an efficient means of removing motor assembly heat. Additionally, as the coolant flows out of the cooling channels it impinges on the end windings, thereby providing a secondary means of cooling the motor assembly.

Abstract: A method of cooling an electric motor is provided utilizing axial cooling channels that are integral to the stator teeth, thus allowing direct contact between the circulating coolant and the lamination stack and providing an efficient means of removing motor assembly heat. Additionally, as the coolant flows out of the cooling channels it impinges on the end windings, thereby providing a secondary means of cooling the motor assembly.

Abstract: An electric motor cooling system is provided utilizing axial cooling channels that are integral to the stator teeth, thus allowing direct contact between the circulating coolant and the lamination stack and providing an efficient means of removing motor assembly heat. Additionally, as the coolant flows out of the cooling channels it impinges on the end windings, thereby providing a secondary means of cooling the motor assembly.

Abstract: A method is provided for fabricating a rotor assembly for an electric motor which utilizes pre-fabricated conductive rotor bars and die cast end rings. Containment rings, which may be installed on the end rings either before or after casting, may be used to inhibit end ring creep at high rotational speeds.

Abstract: A motor assembly with an integrated cooling system is provided in which a coolant (e.g., oil) is injected into a hollow region of the rotor shaft. The coolant is expelled out of the rotor shaft and into the motor enclosure via multiple thru-holes, thereby allowing efficient cooling of both the stator and the rotor assemblies.

Abstract: A rotor fabrication method is provided, along with the resultant rotor assembly. The rotor uses pre-fabricated conductive rotor bars in which the ends have been shaped and sized to fit within corresponding end cap receptacles. After assembly, the structure is compressed, thereby achieving mechanical and electrical coupling between the conductive rotor bars and the end caps. Locking members disposed at either end of the assembly maintain the desired level of axial compressive force on the structure.

Abstract: A method is provided for fabricating a rotor assembly for an electric motor which utilizes pre-fabricated conductive rotor bars and die cast end rings. Containment rings, which may be installed on the end rings either before or after casting, may be used to inhibit end ring creep at high rotational speeds.

Abstract: A motor assembly with an integrated cooling system is provided in which a coolant (e.g., oil) is injected into a hollow region of the rotor shaft. The coolant is expelled out of the rotor shaft and into the motor enclosure via multiple thru-holes, thereby allowing efficient cooling of both the stator and the rotor assemblies.

Abstract: A motor assembly with an integrated cooling system is provided in which a coolant (e.g., oil) is injected into a hollow region of the rotor shaft. The coolant is expelled out of the rotor shaft and into the motor enclosure via multiple thru-holes, thereby allowing efficient cooling of both the stator and the rotor assemblies.

Abstract: Various embodiments relate generally to electrodynamic machines and the like, and more particularly, to rotor assemblies and rotor-stator structures for electrodynamic machines, including, but not limited to, outer rotor assemblies and/or inner rotor assemblies with a corresponding stator assembly. In some embodiments a rotor assembly can include magnetically permeable structures having confronting surfaces oriented at an angle to the axis of rotation. A group of magnetic structures can be interleaved with the magnetically permeable structures. The magnetically permeable structures can also include non-confronting surfaces adjacent to which boost magnets are disposed to enhance flux in a flux path passing through magnetic structures that are interleaved with magnetically permeable structures. Further, the rotor assemblies can include a flux conductor shield disposed adjacent to the boost magnets, the flux conductor shield configured to provide return flux paths.

Abstract: Various embodiments relate generally to electrodynamic machines and the like, and more particularly, to rotor assemblies and rotor-stator structures for electrodynamic machines, including, but not limited to, outer rotor assemblies. In some embodiments, a stator assembly including field pole members arranged about an axis of rotation and including pole faces at the ends of the field pole members, subsets of the pole faces being disposed within a boundaries of conically-shaped spaces having apexes disposed on the axis of rotation. The rotor assemblies include interior regions in which the subsets of the pole faces are disposed, the interior regions having surfaces external to the boundaries of the conically-shaped spaces. The rotor assemblies also include subsets of magnets interleaved circumferentially with the subsets of magnetically permeable structures and boost magnets disposed adjacent the subsets of magnetically permeable structures.

Abstract: Embodiments of various rotor assemblies can include an arrangement of magnetically permeable structures including confronting surfaces oriented at an angle to the centerline, and different subsets of non-confronting surfaces. Different magnets can be disposed adjacent to the different subsets of non-confronting subsets. For example, one type of magnet lies is a flux path or a flux path portion passing through one subset of non-confronting surfaces, and another type of magnet is external to the flux path adjacent to another subset of non-confronting surfaces and is configured to boost the flux associated with the flux path (or a portion thereof). In some embodiments, the magnetic region can include a portion of the internal permanent magnet. One example of a rotor assembly is an outer rotor assembly.

Abstract: Various embodiments relate generally to electrodynamic machines and the like, and more particularly, to rotor assemblies and rotor-stator structures for electrodynamic machines, including, but not limited to, outer rotor assemblies. In some embodiments, a stator assembly including field pole members arranged about an axis of rotation and including pole faces at the ends of the field pole members, subsets of the pole faces being disposed within a boundaries of conically-shaped spaces having apexes disposed on the axis of rotation. The rotor assemblies include interior regions in which the subsets of the pole faces are disposed, the interior regions having surfaces external to the boundaries of the conically-shaped spaces. The rotor assemblies also include subsets of magnets interleaved circumferentially with the subsets of magnetically permeable structures and boost magnets disposed adjacent the subsets of magnetically permeable structures.

Abstract: Various embodiments relate generally to electrodynamic machines and the like, and more particularly, to rotor assemblies and rotor-stator structures for electrodynamic machines, including, but not limited to, outer rotor assemblies and/or inner rotor assemblies with a corresponding stator assembly. In some embodiments a rotor assembly can include magnetically permeable structures having confronting surfaces oriented at an angle to the axis of rotation. A group of magnetic structures can be interleaved with the magnetically permeable structures. The magnetically permeable structures can also include non-confronting surfaces adjacent to which boost magnets are disposed to enhance flux in a flux path passing through magnetic structures that are interleaved with magnetically permeable structures. Further, the rotor assemblies can include a flux conductor shield disposed adjacent to the boost magnets, the flux conductor shield configured to provide return flux paths.

Abstract: Various embodiments relate generally to electrodynamic machines and the like, and more particularly, to rotor assemblies and rotor-stator structures for electrodynamic machines, including, but not limited to, outer rotor assemblies and/or inner rotor assemblies. In some embodiments, a rotor-stator structure includes a rotor structure in which rotor assemblies are arranged on an axis of rotation. A rotor assembly can include an arrangement of magnetic regions each having a portion of a surface that is oriented substantially at an angle to the axis and disposed externally to, for example, a portion of a conically-shaped space centered on the axis of rotation. The rotor-stator structure also can include pole members (e.g., field pole members) having pole faces. A subset of the pole faces can be positioned to confront the arrangement of the magnetic regions to establish air gaps, with the subset of the pole faces being disposed internally to the conically-shaped space.

Abstract: A method, apparatus, article of manufacture and system for producing a field pole member for electrodynamic machinery are disclosed to, among other things, reduce magnetic flux path lengths and to eliminate back-iron for increasing torque and/or efficiency per unit size (or unit weight) and for reducing manufacturing costs. For example, a field pole member structure can either reduce the length of magnetic flux paths or substantially straighten those paths through the field pole members, or both. In one embodiment, a method provides for the construction of field pole members for electrodynamic machines.

Abstract: A method, apparatus and system producing for electrodynamic machinery are disclosed. In one embodiment, an integrated stator-housing structure for constructing electrodynamic machines includes one or more field pole members. Each field pole member can have a first pole face and a second pole face. Also, the members each can have a field pole core being configured to produce a flux path in a direction from the first pole face to the second pole face. In one embodiment, the integrated stator-housing structure can also include a housing structure configured to support the one or more field pole members. The housing structure is configured to mate with one or more other housing structures to form an enclosure of an electrodynamic machine. In another embodiment, the housing structure is composed of potting compound formed with the one or more field pole members in, for example, a mold. In this case, the integrated stator-housing structure includes the potting compound and the field pole members.

Abstract: A printer with paper stacker activation. A platen is mounted on the drive roller for both rotation and translation. When fully to the right end of its travel, the platen is engaged with rotation stops which position the platen a fixed distance from the print cartridge, and disengaged from the roller, which can rotate for paper advancement during printing. When translated to the left, the platen is disengaged from the rotation stops and allowed to rotate. A clockwise rotation of the drive roller brings a roller shoulder into contact with a platen tab, urging the platen downwardly, clearing the way for the paper to fall into the output tray. Platen translation from right to left is driven by the carriage. A flag and a key are mounted on the roller, and engage the platen by the pen carriage. The key has a friction pinch on the roller, such that a torque is produced when the roller turns. The flag is adjacent the key, and the torque produced by the key urges rotation of the flag.

Abstract: A printer with paper stacker activation. A platen is mounted on the drive roller for both rotation and translation. When fully to the right end of its travel, the platen is engaged with rotation stops which position the platen a fixed distance from the print cartridge, and disengaged from the roller, which can rotate for paper advancement during printing. When translated to the left, the platen is disengaged from the rotation stops and allowed to rotate. A clockwise rotation of the drive roller brings a roller shoulder into contact with a platen tab, urging the platen downwardly, clearing the way for the paper to fall into the output tray. Platen translation from right to left is driven by the carriage. A flag and a key are mounted on the roller, and engage the platen by the pen carriage. The key has a friction pinch on the roller, such that a torque is produced when the roller turns. The flag is adjacent the key, and the torque produced by the key urges rotation of the flag.