Patents by Inventor Jeroen HEULENS

Jeroen HEULENS has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210051775
    Abstract: This invention concerns power supplies suitable for electric arc gas heaters such a plasma torches. It more particularly relates to the dimensioning of the inductor in the switched-mode DC to DC converter used for feeding the torch. The invention concerns in particular a DC power supply for driving a non-transferred electric arc gas heater, comprising: an AC to DC rectifier providing a potential U0; a DC to DC switching converter having a switching frequency fs; a current control loop having a latency ?; and, a ballast inductor having an inductance L; characterized in that inductance L is such that L > ( U 0 1 ? 5 ? 0 ? 0 ) ? ? , and ? ? L < 1 f s ? ( U 0 2 ? 0 ? 0 ) . Such a design ensures the stability of the current control loop, while also ensuring a sufficient amount of current ripple to spread out the erosion zone on the electrodes of the torch.
    Type: Application
    Filed: October 30, 2020
    Publication date: February 18, 2021
    Inventors: John OSTERMEYER, Jeroen HEULENS
  • Patent number: 10856373
    Abstract: This invention concerns power supplies suitable for electric arc gas heaters such a plasma torches. It more particularly relates to the dimensioning of the inductor in the switched-mode DC to DC converter used for feeding the torch. The invention concerns in particular a DC power supply for driving a non-transferred electric arc gas heater, comprising: an AC to DC rectifier providing a potential U0; a DC to DC switching converter having a switching frequency fS; a current control loop having a latency Formula (I); and, a ballast inductor having an inductance L; characterized in that inductance L is such that Formula (II) and Formula (III). Such a design ensures the stability of the current control loop, while also ensuring a sufficient amount of current ripple to spread out the erosion zone on the electrodes of the torch. ? ; ( I ) L > ( U 0 1500 ) ? ? , ( II ) L < 1 f s ? ( U 0 200 ) .
    Type: Grant
    Filed: September 25, 2015
    Date of Patent: December 1, 2020
    Assignee: Umicore
    Inventors: John Ostermeyer, Jeroen Heulens
  • Patent number: 10458000
    Abstract: The present disclosure concerns an apparatus suitable for smelting and separating metals in flexible oxido-reduction conditions. More particularly, it concerns an apparatus for smelting metallurgical charges comprising a bath furnace susceptible to contain a molten charge up to a determined level, characterized in that the furnace is equipped with: at least one non-transfer plasma torch for the generation of first hot gases; at least one oxygas burner for the generation of second hot gasses; and, submerged injectors for injecting said first and second hot gases below said determined level.
    Type: Grant
    Filed: November 10, 2015
    Date of Patent: October 29, 2019
    Assignee: UMICORE
    Inventors: Jeroen Heulens, Bart De Cooman, Maarten Quix
  • Patent number: 10326182
    Abstract: The invention concerns a process for the separation of cobalt from lithium present in a charge comprising lithium-ion batteries or related products, comprising the steps of: smelting the charge using a bath furnace equipped with a submerged air-fed plasma torch for injecting plasma gas into the melt; defining and maintaining a bath redox potential where cobalt is reduced to the metallic state and reporting to an alloy phase, and whereby lithium is oxidized as Li2O and reporting to the slag phase; decanting and separating the phases. It is characterized in that the reduction and oxidizing steps are performed simultaneously. A suitably low cobalt concentration is obtained in the slag.
    Type: Grant
    Filed: August 3, 2015
    Date of Patent: June 18, 2019
    Assignee: UMICORE
    Inventors: Jeroen Heulens, David Van Horebeek, Maarten Quix, Sybolt Brouwer
  • Patent number: 10164302
    Abstract: The present invention concerns a process for the recovery of metals and of heat from spent rechargeable batteries, in particular from spent Li-ion batteries containing relatively low amounts of cobalt. It has in particular been found that such cobalt-depleted Li-ion batteries can be processed on a copper smelter by: feeding a useful charge and slag formers to the smelter; adding heating and reducing agents; whereby at least part of the heating and/or reducing agents is replaced by Li-ion batteries containing one or more of metallic Fe, metallic Al, and carbon. Using spent LFP or LMO batteries as a feed on the Cu smelter, the production rate of Cu blister is increased, while the energy consumption from fossil sources is decreased.
    Type: Grant
    Filed: November 25, 2014
    Date of Patent: December 25, 2018
    Assignee: Umicore
    Inventors: Sybolt Brouwer, Jeroen Heulens, David Van Horebeek
  • Publication number: 20180235037
    Abstract: This invention concerns power supplies suitable for electric arc gas heaters such a plasma torches. It more particularly relates to the dimensioning of the inductor in the switched-mode DC to DC converter used for feeding the torch. The invention concerns in particular a DC power supply for driving a non-transferred electric arc gas heater, comprising: an AC to DC rectifier providing a potential U0; a DC to DC switching converter having a switching frequency fS; a current control loop having a latency Formula (I); and, a ballast inductor having an inductance L; characterized in that inductance L is such that Formula (II) and Formula (III). Such a design ensures the stability of the current control loop, while also ensuring a sufficient amount of current ripple to spread out the erosion zone on the electrodes of the torch. ? ; ( I ) L > ( U 0 1500 ) ? ? , ( II ) L < 1 f s ? ( U 0 200 ) .
    Type: Application
    Filed: September 25, 2015
    Publication date: August 16, 2018
    Inventors: John OSTERMEYER, Jeroen HEULENS
  • Publication number: 20170321300
    Abstract: The present disclosure concerns an apparatus suitable for smelting and separating metals in flexible oxido-reduction conditions. More particularly, it concerns an apparatus for smelting metallurgical charges comprising a bath furnace susceptible to contain a molten charge up to a determined level, characterized in that the furnace is equipped with: at least one non-transfer plasma torch for the generation of first hot gases; at least one oxygas burner for the generation of second hot gasses; and, submerged injectors for injecting said first and second hot gases below said determined level.
    Type: Application
    Filed: November 10, 2015
    Publication date: November 9, 2017
    Inventors: Jeroen HEULENS, Bart DE COOMAN, Maarten QUIX
  • Publication number: 20170229744
    Abstract: The invention concerns a process for the separation of cobalt from lithium present in a charge comprising lithium-ion batteries or related products, comprising the steps of: smelting the charge using a bath furnace equipped with a submerged air-fed plasma torch for injecting plasma gas into the melt; defining and maintaining a bath redox potential where cobalt is reduced to the metallic state and reporting to an alloy phase, and whereby lithium is oxidized as Li2O and reporting to the slag phase; decanting and separating the phases. It is characterized in that the reduction and oxidizing steps are performed simultaneously. A suitably low cobalt concentration is obtained in the slag.
    Type: Application
    Filed: August 3, 2015
    Publication date: August 10, 2017
    Inventors: Jeroen HEULENS, David VAN HOREBEEK, Maarten QUIX, Sybolt BROUWER
  • Publication number: 20170005374
    Abstract: The present invention concerns a process for the recovery of metals and of heat from spent rechargeable batteries, in particular from spent Li-ion batteries containing relatively low amounts of cobalt. It has in particular been found that such cobalt-depleted Li-ion batteries can be processed on a copper smelter by: feeding a useful charge and slag formers to the smelter; adding heating and reducing agents; whereby at least part of the heating and/or reducing agents is replaced by Li-ion batteries containing one or more of metallic Fe, metallic Al, and carbon. Using spent LFP or LMO batteries as a feed on the Cu smelter, the production rate of Cu blister is increased, while the energy consumption from fossil sources is decreased.
    Type: Application
    Filed: November 25, 2014
    Publication date: January 5, 2017
    Inventors: Sybolt BROUWER, Jeroen HEULENS, David VAN HOREBEEK