Patents by Inventor Jeroen Van Duren

Jeroen Van Duren has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8921151
    Abstract: Methods for increasing the power output of a TFPV solar panel using thin absorber layers comprise techniques for roughening and/or texturing the back contact layer. The techniques comprise roughening the substrate prior to the back contact deposition, embedding particles in sol-gel films formed on the substrate, and forming multicomponent, polycrystalline films that result in a roughened surface after a wet etch step, etc.
    Type: Grant
    Filed: January 9, 2013
    Date of Patent: December 30, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Jeroen Van Duren, Haifan Liang
  • Patent number: 8900664
    Abstract: A method is disclosed for fabricating high efficiency CIGS solar cells including the deposition of a multi-component metal precursor film on a substrate. The substrate is then inserted into a system suitable for exposing the precursor to a chalcogen to form a chalcogenide TFPV absorber. One or more Na precursors are used to deposit a Na-containing layer on the precursor film in the system. This method eliminates the use of dedicated equipment and processes for introducing Na to the TFPV absorber.
    Type: Grant
    Filed: December 27, 2012
    Date of Patent: December 2, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Haifan Liang, Jessica Eid, Jeroen Van Duren
  • Patent number: 8859406
    Abstract: A method for fabricating high efficiency CIGS solar cells including the deposition of Ga concentrations (Ga/(Ga+In)=0.25-0.66) from sputtering targets containing Ga concentrations between about 25 atomic % and about 66 atomic %. Further, the method includes a high temperature selenization process integrated with a high temperature anneal process that results in high efficiency.
    Type: Grant
    Filed: January 9, 2013
    Date of Patent: October 14, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Haifan Liang, Sang Lee, Wei Liu, Sandeep Nijhawan, Jeroen Van Duren
  • Patent number: 8859405
    Abstract: A method for fabricating high efficiency CIGS solar cells including the deposition of Ga concentrations (Ga/(Ga+In)=0.25?0.66) from sputtering targets containing Ga concentrations between about 25 atomic % and about 66 atomic %. Further, the method includes a high temperature selenization process integrated with a high temperature anneal process that results in high efficiency.
    Type: Grant
    Filed: December 12, 2012
    Date of Patent: October 14, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Haifan Liang, Sang Lee, Wei Liu, Sandeep Nijhawan, Jeroen Van Duren
  • Patent number: 8853059
    Abstract: A method for high temperature selenization of Cu—In—Ga metal precursor films comprises ramping the precursor film to a temperature between about 350 C and about 450 C in an inert gas and at a pressure between about 1 atmosphere and about 2 atmospheres. A partial selenization is performed at a temperature between about 350 C and about 450 C in a Se-containing atmosphere. The film is then ramped to a temperature between about 450 C and about 550 C in an inert gas and at a pressure between about 1 atmosphere and about 2 atmospheres, followed by an additional selenization step at a temperature between about 450 C and about 550 C in a Se-containing atmosphere. The film is then annealed at a temperature between about 550 C and about 650 C in an inert gas.
    Type: Grant
    Filed: May 1, 2012
    Date of Patent: October 7, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Haifan Liang, Jeroen Van Duren, Sandeep Nijhawan
  • Patent number: 8852989
    Abstract: Methods for increasing the power output of a TFPV solar panel using thin absorber layers comprise techniques for roughening and/or texturing the back contact layer. The techniques comprise roughening the substrate prior to the back contact deposition, embedding particles in sol-gel films formed on the substrate, and forming multicomponent, polycrystalline films that result in a roughened surface after a wet etch step, etc.
    Type: Grant
    Filed: October 27, 2011
    Date of Patent: October 7, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Jeroen Van Duren, Haifan Liang
  • Publication number: 20140264321
    Abstract: In some embodiments, oxidants such as ozone (O3) and/or nitrous oxide (N2O) are used during the reactive sputtering of metal-based semiconductor layers used in TFT devices. The O3 and N2O gases are stronger oxidants and result in a decrease in the concentration of oxygen vacancies within the metal-based semiconductor layer. The decrease in the concentration of oxygen vacancies may result in improved stability under conditions of negative bias illumination stress (NBIS).
    Type: Application
    Filed: December 20, 2013
    Publication date: September 18, 2014
    Applicant: Intermolecular, Inc.
    Inventors: Haifan Liang, Charlene Chen, Sang Lee, Minh Huu Le, Jeroen Van Duren
  • Publication number: 20140264708
    Abstract: Optical absorbers, solar cells comprising the absorbers, and methods for making the absorbers are disclosed. The optical absorber comprises a semiconductor layer having a bandgap of between about 1.0 eV and about 1.6 eV disposed on a substrate, wherein the semiconductor comprises two or more earth abundant elements. The bandgap of the optical absorber is graded through the thickness of the layer by partial substitution of at least one grading element from the same group in the periodic table as the at least one of the two or more earth abundant elements.
    Type: Application
    Filed: September 23, 2013
    Publication date: September 18, 2014
    Applicant: Intermolecular, Inc.
    Inventors: Jeroen Van Duren, Haifan Liang
  • Publication number: 20140264320
    Abstract: A gradient in the composition of at least one of the elements of a metal-based semiconductor layer is introduced as a function of depth through the layer. The gradient(s) influence the current density response of the device at different gate voltages. In some embodiments, the composition of an element (e.g. Ga) is greater at the interface between the metal-based semiconductor layer and the source/drain layers. The shape of the gradient profile is one of linear, stepped, parabolic, exponential, and the like.
    Type: Application
    Filed: December 19, 2013
    Publication date: September 18, 2014
    Applicant: Intermolecular, Inc.
    Inventors: Haifan Liang, Sang Lee, Jeroen Van Duren
  • Publication number: 20140273340
    Abstract: Methods for HPC techniques are applied to the processing of site-isolated regions (SIR) on a substrate to form at least a portion of a TFT device used in display applications. The processing may be applied to at least one of gate electrode deposition, gate electrode patterning, gate dielectric deposition, gate dielectric patterning, metal-based semiconductor material (e.g. IGZO) deposition, metal-based semiconductor material (e.g. IGZO) patterning, etch stop deposition, etch stop patterning, source/drain deposition, source/drain patterning, passivation deposition, or passivation patterning. The SIRs may be defined during the deposition process with uniform deposition within each SIR or the SIRs may be defined subsequent to the deposition of layers wherein the layers are deposited with a gradient in one or more properties across the substrate.
    Type: Application
    Filed: December 2, 2013
    Publication date: September 18, 2014
    Applicant: Intermolecular, Inc.
    Inventors: Jeroen Van Duren, Sang Lee, Minh Huu Le, Sandeep Nijhawan, Teresa B. Sapirman
  • Publication number: 20140264155
    Abstract: Methods and formulations for the selective etching of etch stop layers deposited above metal-based semiconductor layers used in the manufacture of TFT-based display devices are presented. The formulations are based on an alkaline solution. Methods and formulations for the selective etching of molybdenum-based and/or copper-based source/drain electrode layers deposited above metal-based semiconductor layers used in the manufacture of TFT-based display devices are presented. The formulations are based on an alkaline solution.
    Type: Application
    Filed: December 18, 2013
    Publication date: September 18, 2014
    Applicant: Intermolecular Inc.
    Inventors: Jeroen Van Duren, Zhi-Wen Wen Sun
  • Publication number: 20140272112
    Abstract: Embodiments provided herein describe methods and systems for evaluating electrochromic material processing conditions. A substrate having a plurality of site-isolated regions defined thereon is provided. A first electrochromic material, or a first electrochromic device stack, is formed above a first of the plurality of site-isolated regions using a first set of processing conditions. A second electrochromic material, or a second electrochromic device stack, is formed above a second of the plurality of site-isolated regions using a second set of processing conditions. The second set of processing conditions is different than the first set of processing conditions.
    Type: Application
    Filed: December 27, 2013
    Publication date: September 18, 2014
    Applicant: Intermolecular, Inc.
    Inventors: Jeroen Van Duren, Minh Huu Le, Minh Anh Nguyen, Sandeep Nijhawan
  • Publication number: 20140273333
    Abstract: Methods of forming absorber layers in a TFPV device are provided. Methods are described to provide the formation of metal oxide films and heating the metal oxide films in the presence of a chalcogen to form a metal-oxygen-chalcogen alloy. Methods are described to provide the formation of metal oxide films, forming a layer of elemental chalcogen on the metal oxide film, and heating the stack to form a metal-oxygen-chalcogen alloy. In some embodiments, the metal oxide film includes zinc oxide and the chalcogen includes selenium.
    Type: Application
    Filed: December 18, 2013
    Publication date: September 18, 2014
    Applicant: Intermolecular Inc.
    Inventors: Haifan Liang, Jeroen Van Duren
  • Publication number: 20140273311
    Abstract: Optical absorbers and methods are disclosed. The methods comprise depositing a plurality of precursor layers comprising one or more of Cu, Ga, and In on a substrate, and heating the layers in a chalcogenizing atmosphere. The plurality of precursor layers can be one or more sets of layers comprising at least two layers, wherein each layer in each set of layers comprises one or more of Cu, Ga, and In exhibiting a single phase. The layers can be deposited using two or three targets selected from Ag and In containing less than 21% In by weight, Cu and Ga where the Cu and Ga target comprises less than 45% Ga by weight, Cu(In,Ga), wherein the Cu(In,Ga) target has an atomic ratio of Cu to (In+Ga) greater than 2 and an atomic ratio of Ga to (Ga+In) greater than 0.5, elemental In, elemental Cu, and In2Se3 and In2S3.
    Type: Application
    Filed: December 13, 2013
    Publication date: September 18, 2014
    Applicant: Intermolecular, Inc.
    Inventors: Haifan Liang, Jessica Eid, Minh Huu Le, Jeroen Van Duren
  • Publication number: 20140273341
    Abstract: Embodiments described herein provide methods for forming indium-gallium-zinc oxide (IGZO) devices. A substrate is provided. An IGZO layer is formed above the substrate. A copper-containing layer is formed above the IGZO layer. A wet etch process is performed on the copper-containing layer to form a source region and a drain region above the IGZO layer. The performing of the wet etch process on the copper-containing layer includes exposing the copper-containing layer to an etching solution including a peroxide compound and one of citric acid, formic acid, malonic acid, lactic acid, etidronic acid, phosphonic acid, or a combination thereof.
    Type: Application
    Filed: December 18, 2013
    Publication date: September 18, 2014
    Applicant: Intermolecular, Inc.
    Inventors: Jeroen Van Duren, Sang Lee, Zhi-Wen Sun
  • Publication number: 20140182670
    Abstract: Light trapping and antireflection coatings are described, together with methods for preparing the coatings. An exemplary method comprises forming a light trapping coating on a substrate and a conformal antireflection coating on the light trapping coating. The light trapping coating comprises particles embedded in a support matrix having a thickness between about one third and two thirds of the mean particle size. The mean particle size is between about 10 ?m and about 500 ?m. The index of refraction of the particles and support matrix is substantially the same as the index of refraction of the substrate at wavelengths of interest. The index of refraction of the conformal antireflection coating is approximately equal the square root of the index of refraction of the substrate.
    Type: Application
    Filed: December 27, 2012
    Publication date: July 3, 2014
    Applicant: INTERMOLECULAR INC.
    Inventors: Jeroen Van Duren, Scott Jewhurst, Nikhil Kalyankar
  • Publication number: 20140178583
    Abstract: Embodiments provided herein describe methods and systems for evaluating thermochromic material processing conditions. A plurality of site-isolated regions on at least one substrate are designated. A first thermochromic material is formed on a first of the plurality of site-isolated regions on the at least one substrate with a first set of processing conditions. A second thermochromic material is formed on a second of the plurality of site-isolated regions on the at least one substrate with a second set of processing conditions. The second set of processing conditions is different than the first set of processing conditions.
    Type: Application
    Filed: December 20, 2012
    Publication date: June 26, 2014
    Applicant: INTERMOLECULAR, INC.
    Inventors: Jeroen Van Duren, Sang Lee, Sandeep Nijhawan
  • Publication number: 20140170803
    Abstract: In some embodiments, Cu—In—Ga precursor films are deposited by co-sputtering from multiple targets. Specifically, the co-sputtering method is used to form layers that include In. The co-sputtering reduces the tendency for the In component to agglomerate and results in smoother, more uniform films. In some embodiments, the Ga concentration in one or more target(s) is between about 25 atomic % and about 66 atomic %. The deposition may be performed in a batch or in-line deposition system. If an in-line deposition system is used, the movement of the substrates through the system may be continuous or may follow a “stop and soak” method of substrate transport.
    Type: Application
    Filed: December 14, 2012
    Publication date: June 19, 2014
    Applicant: INTERMOLECULAR, INC.
    Inventors: Teresa B. Sapirman, Philip A. Kraus, Sang M. Lee, Haifan Liang, Jeroen Van Duren
  • Publication number: 20140170806
    Abstract: Methods are used to develop and evaluate new processes for cleaning and texturing substrates and layers used in HJCS solar cells. In some embodiments, methods are used to develop and evaluate new processes for the deposition of resistive metal oxide interface layers that are formed between the TCO layers and the a-Si:H layers. The resistive metal oxide interface layers form good ohmic contact to the a-Si:H layers. In some embodiments, methods are used to develop and evaluate new processes for the deposition of amorphous TCO layers. The amorphous TCO layers allow improved control over the layer thickness and morphology. In some embodiments, methods are used to develop and evaluate new processes for the deposition of anti-reflection coating materials. The anti-reflection coating materials are selected to decrease the reflectivity of the solar cell and maintain the high conductivity of the TCO materials.
    Type: Application
    Filed: December 18, 2012
    Publication date: June 19, 2014
    Applicant: INTERMOLECULAR, INC.
    Inventors: Jeroen Van Duren, Minh Huu Le
  • Publication number: 20140162397
    Abstract: A method for fabricating high efficiency CIGS solar cells includes the deposition of a chalcogenide material using a reactive sputtering technique. The reactive sputtering process utilizes metal or metal alloy target sputtered in the presence of a reactive chalcogen source. The chalcogenide material is then heated before being annealed using a directed energy source such as a laser or flash lamp. The chalcogenide material is then passivated after the anneal step to address chalcogen vacancies in the material that may have formed during the anneal step.
    Type: Application
    Filed: December 6, 2012
    Publication date: June 12, 2014
    Applicant: INTERMOLECULAR, INC.
    Inventor: Jeroen Van Duren