Abstract: A method of automatically placing pucks on a truss assembly table includes the steps of receiving input regarding the truss assembly table and a truss to be assembled on the truss assembly table, and processing the input. Locations on the truss assembly table for each puck are selected based on the processed input that optimizes the overall support given to the truss. The pucks are automatically moved to their selected locations.

Abstract: The invention as depicted in a preferred embodiment is a retrofitted automated truss assembly jig setting system and one or more removable plank units used therewith. Removable plank unit includes a pair of drive motors each connected to a motor plate that is fixed to the bottom surface of a plank. A pair of rods extends along the length of the plank and each is operatively connected to a motor such that activation of a motor rotates a rod. Puck assemblies are carried by rods and are linearly transposed along rods when motors are activated. A computerized control system is operatively connected to provide for automated positioning of pucks. Planks on existing truss assembly tables may be removed and replaced with removable plank units to turn a traditional truss assembly jigging table into an automated truss assembly jigging table.

Abstract: An automated saw system, including a saw head movable in a cutting stroke and rotatable in angle to perform miter cuts and a lumber feed conveyor to feed lumber to be cut to the saw head. The short lumber member conveyor has a floating gripping assembly that is shiftable along a substantially linear path that is substantially parallel to the lumber long axis whereby a short lumber member cut from the lumber is supported by the short lumber member conveyor during at least part of a cutting process and, after the cutting process is complete, is conveyed from the vicinity of the saw head to an out-feed area for removal.

Abstract: An automated saw system for cutting a crooked piece of lumber with a mitered end and a length. The saw system includes a saw for cutting the piece of lumber, a lumber feed conveyor for feeding the piece of lumber to the saw, and a sensor that measures a deviation amount by which the piece of lumber deviates from an idealized straight piece of lumber. A controller communicates with the sensor to adjust either the saw or the conveyor in response to the detected deviation amount so that the piece of lumber is cut to correspond to a cut of the idealized straight piece of lumber.

Abstract: A method of automatically placing pucks on a truss assembly table includes the steps of receiving input regarding the truss assembly table and a truss to be assembled on the truss assembly table, and processing the input. Locations on the truss assembly table for each puck are selected based on the processed input that optimizes the overall support given to the truss. The pucks are automatically moved to their selected locations.

Abstract: An automated saw system for cutting a crooked piece of lumber with a mitered end and a length. The saw system includes a saw for cutting the piece of lumber, a lumber feed conveyor for feeding the piece of lumber to the saw, and a sensor that measures a deviation amount by which the piece of lumber deviates from an idealized straight piece of lumber. A controller communicates with the sensor to adjust either the saw or the conveyor in response to the detected deviation amount so that the piece of lumber is cut to correspond to a cut of the idealized straight piece of lumber.

Abstract: The invention as depicted in a preferred embodiment is a retrofitted automated truss assembly jig setting system and one or more removable plank units used therewith. Removable plank unit includes a pair of drive motors each connected to a motor plate that is fixed to the bottom surface of a plank. A pair of rods extends along the length of the plank and each is operatively connected to a motor such that activation of a motor rotates a rod. Puck assemblies are carried by rods and are linearly transposed along rods when motors are activated. A computerized control system is operatively connected to provide for automated positioning of pucks. Planks on existing truss assembly tables may be removed and replaced with removable plank units to turn a traditional truss assembly jigging table into an automated truss assembly jigging table.

Abstract: In preferred embodiments the invention includes a transverse board conveyor, a board extrusion portion, a marking station, a sawing portion, and a plurality of board feeding portions, all of which are controlled by a process controller. In such preferred embodiments, a bunk feeder and magazines feed boards serially onto the transverse board conveyor and are conveyed in a direction transverse to the length of the boards. The boards are individually deposited into an elongate receiver of a board extrusion portion to be conveyed longitudinally. A carriage in the receiver transports the boards past an end detection station, past a marking station, and to a sawing station. The marking station prints desired indicia at selected positions on the board such as by an ink jet printer without physical contact of the printing mechanism with the board and while the board is moving.

Abstract: An intelligent deck apparatus and method for serially moving workpieces moving side-by-side on a conveyor system to a processing system. The intelligent deck is comprised of an edge detector system having at least one sensor, a shift mechanism, and a lift arm system having at least one lift arm. The intelligent deck apparatus also has a computer system operatively connected to the working parts of the intelligent deck and the processing system. The intelligent deck distinguishes between workpieces by shifting the leading workpiece to distinguish it from subsequent workpieces.

Abstract: In preferred embodiments the invention includes a transverse board conveyor, a board extrusion portion, a marking station a sawing portion, and one or more board feeding portions, all of which are controlled by a process controller. In such, preferred embodiments, one or more stacks of boards are serially fed onto the transverse board conveyor and are conveyed in a direction transverse to the length of the boards. The boards are individually deposited into an elongate receiver of a board extrusion portion to be conveyed longitudinally. A carriage in the receiver transports the boards past an end detection station, past a marking station, and to a sawing station. The carriage has a moveable clamping member which pinches the board between a wall of the receiver and the clamping member. The carriage moves down the receiver with the board clamped thereto conveying the board in a longitudinal direction to position the board in a desired position for sawing the board.

Abstract: In preferred embodiments the invention includes a transverse board conveyor, a board extrusion portion, a marking station a sawing portion, and one or more board feeding portions, all of which are controlled by a process controller. In such, preferred embodiments, one or more stacks of boards are serially fed onto the transverse board conveyor and are conveyed in a direction transverse to the length of the boards. The boards are individually deposited into an elongate receiver of a board extrusion portion to be conveyed longitudinally. A carriage in the receiver transports the boards past an end detection station, past a marking station, and to a sawing station. The carriage has a moveable clamping member which pinches the board between a wall of the receiver and the clamping member. The carriage moves down the receiver with the board clamped thereto conveying the board in a longitudinal direction to position the board in a desired position for sawing the board.

Abstract: An intelligent deck apparatus and method for serially moving workpieces moving side-by-side on a conveyor system to a processing system. The intelligent deck is comprised of an edge detector system having at least one sensor, a shift mechanism, and a lift arm system having at least one lift arm. The intelligent deck apparatus also has a computer system operatively connected to the working parts of the intelligent deck and the processing system. The intelligent deck distinguishes between workpieces by shifting the leading workpiece to distinguish it from subsequent workpieces.

Abstract: A conveyor feed mechanism, particularly adapted for multiple cut saw machines wherein lumber is fed onto an endless conveyor for moving and clamping during multiple cutting operations. A dual-truck conveyor mechanism is attached to the endless conveyor chain, one of the trucks having an access seat and backstop for receiving and supporting lumber, and the other truck having a pivotal clamp held in a spring-biased position for clamping against the lumber, both trucks having side rollers for guiding through a channel adjacent the conveyor line.