Abstract: A process for capturing undesirable combustion products produced in a high temperature combustion system in which a carbonaceous fuel is utilized. Very finely sized particles of alkaline earth carbonates or hydroxides, with or without added ground ash, are provided in slurry form, are dried and milled to provide unagglomerated, sub-micron-sized particles that are injected along with pulverized coal and an oxidizing agent into the high temperature combustion zone of a furnace. The particles capture and neutralize the gases that result in condensable acids, including SOx, NOx, HCL, and HF, as well as capturing toxic metals that are present in the combustion products, they mitigate ash fouling and slagging, and they facilitate economic heat exchange that permits fuel savings and recovery of water for use in other processes.

Abstract: A process for capturing undesirable combustion products produced in a high temperature combustion system in which a carbonaceous fuel is utilized. Very finely sized particles of alkaline earth carbonates or hydroxides, with or without added ground ash, are provided in slurry form, are dried and milled to provide unagglomerated, sub-micron-sized particles that are injected along with pulverized coal and an oxidizing agent into the high temperature combustion zone of a furnace. The particles capture and neutralize the gases that result in condensable acids, including SOx, NOx, HCL, and HF, as well as capturing toxic metals that are present in the combustion products, they mitigate ash fouling and slagging, and they facilitate economic heat exchange that permits fuel savings and recovery of water for use in other processes.

Abstract: A process for capturing undesirable combustion products produced in a high temperature combustion system in which a carbonaceous fuel is utilized. Very finely sized particles of alkaline earth carbonates or hydroxides, with or without added ground ash, are provided in slurry form, are dried and milled to provide unagglomerated, sub-micron-sized particles that are injected along with pulverized coal into the high temperature combustion zone of a furnace. The particles capture and neutralize the gases that result in condensable acids, including SOx, NOx, HCL, and HF, as well as capturing toxic metals that are present in the combustion products, they mitigate ash fouling and slagging, and they facilitate economic heat exchange that permits fuel savings and recovery of water for use in other processes.

Abstract: A process for capturing undesirable combustion products produced in a high temperature combustion system in which a carbonaceous fuel is utilized. Very finely sized particles of alkaline earth carbonates or hydroxides, with or without added ground ash, are provided in slurry form, are dried and milled to provide unagglomerated, sub-micron-sized particles that are injected along with pulverized coal into the high temperature combustion zone of a furnace. The particles capture and neutralize the gases that result in condensable acids, including SOx, NOx, HCL, and HF, as well as capturing toxic metals that are present in the combustion products, they mitigate ash fouling and slagging, and they facilitate economic heat exchange that permits fuel savings and recovery of water for use in other processes.

Abstract: A process for capturing undesirable combustion products produced in a high temperature combustion system in which a carbonaceous fuel is utilized. Very finely sized particles of alkaline earth carbonates or hydroxides, with or without added ground ash, are provided in slurry form and are injected into the high temperature zone of a furnace. The particles flash calcine to provide substantially unagglomerated particles having a particle size of less than about 0.5 microns to capture and neutralize SOx, NOx, and toxic metals present in the combustion products.

Abstract: A process for capturing undesirable combustion products produced in a high temperature combustion system in which a carbonaceous fuel is utilized. Very finely sized particles of alkaline earth carbonates or hydroxides, with or without added ground ash, are provided in slurry form and are injected into the high temperature zone of a furnace. The particles flash calcine to provide substantially unagglomerated particles having a particle size of less than about 0.5 microns to capture and neutralize SOx, NOx, and toxic metals present in the combustion products.

Abstract: A process for capturing undesirable combustion products produced in a high temperature combustion system. Very finely sized particles of alkaline earth carbonates or hydroxides, with or without added ground fly ash, are provided in slurry form and are injected into the high temperature zone of a furnace. The particles flash calcine to provide substantially unagglomerated particles having a particle size of less than about 0.5 microns to capture and neutralize SOx, NOx, and toxic chemicals.

Abstract: A process for capturing undesirable combustion products produced in a high temperature combustion system. Very finely sized particles of alkaline earth carbonates or hydroxides, with or without added ground fly ash, are provided in slurry form and are injected into the high temperature zone of a furnace. The particles flash calcine to provide substantially unagglomerated particles having a particle size of less than about 0.5 microns to capture and neutralize SOx, NOx, and toxic chemicals.

Abstract: A process for mitigation of fouling deposits within a combustion zone, capturing of toxic metal emissions, and reduction of visible sulfur emissions attributable to sulfuric acid mist during coal combustion. SO3 formed during coal combustion is reduced by the addition to the coal of raw, unprocessed magnesium-containing minerals such as magnesite ore or brucite ore. The minerals are pulverized to a fine particle size and combined with pulverized coal to provide a mixture of the particles. The mixture is combusted and the ore particles calcine and decrepitate to very fine magnesium oxide particles that have a significant particle surface area. The magnesium oxide particles react with the SO3 produced during combustion of the coal and also capture toxic metals to reduce the quantity of undesirable stack discharge components.

Abstract: A process for controlling both fireside ash deposits and corrosion, and fouling, corrosion, and emissions due to SO3 formation within a fossil-fuel-fired combustion system, such as a furnace forming part of an electrical power generating plant. A solution of a soluble magnesium compound, which can be derived from wastes, such as the bleed stream from the power plant's SO2 scrubber, is injected into the combustion products within the furnace in the form of a fine spray and at a point at which the temperature is sufficiently high to produce submicron-size MgO particles. The SO3 reacts with the MgO particles to form MgSO4. Insoluble magnesium compounds can be added to the solution to produce larger (micron sized) MgO particles on thermal decomposition. The micron-sized MgO particles are deposited on furnace surfaces to reduce ash deposits and to reduce catalytic generation of SO3. The boiler wastes can be reacted with other industrial process waste products to provide marketable chemicals.

Abstract: A process for controlling both fireside ash deposits and corrosion, and fouling, corrosion, and emissions due to SO3 formation within a fossil-fuel-fired combustion system, such as a furnace forming part of an electrical power generating plant. A solution of a soluble magnesium compound, which can be derived from wastes, such as the bleed stream from the power plant's SO2 scrubber, is injected into the combustion products within the furnace in the form of a fine spray and at a point at which the temperature is sufficiently high to produce submicron-size MgO particles. The SO3 reacts with the MgO particles to form MgSO4. Insoluble magnesium compounds can be added to the solution to produce larger (micron sized) MgO particles on thermal decomposition. The micron-sized MgO particles are deposited on furnace surfaces to reduce ash deposits and to reduce catalytic generation of SO3. The boiler wastes can be reacted with other industrial process waste products to provide marketable chemicals.

Abstract: The present invention provides a method and composition for on-line treatment of furnace walls that are subject to deposition of highly reflective ash. The method involves exposing the walls to a darkening agent, or a combination of a darkening agent and a fluxing agent. The darkening agent, or the combined darkening agent and fluxing agent, may be mixed with the coal before it enters the boiler. Preferably, the appropriate walls of the boiler are treated directly with the darkening agent. A preferred embodiment involves direct application of the darkening agent to the water wall.

Abstract: A composition of matter is used to treat particles entrained in flue gas. The composition comprises a caustic liquid to adjust the resistivity of the entrained particles. An inert particulate matter supports the caustic liquid to inhibit the chemical action of the caustic liquid until used to adjust the resistivity of the entrained particles. The entrained particles are removed from the flue gas by choosing a caustic liquid to adjust the resistivity of the entrained particles. The caustic liquid is supported on inert particulate matter to inhibit the chemical action of the caustic liquid. The supported caustic liquid is supplied to untreated flue gas at a temperature sufficient to separate the caustic liquid from the inert particulate matter. The separated caustic liquid is mixed with the entrained particles so as to coat the entrained particles. The coated particles are then passed through an electrostatic precipitator to remove them from the flue gas.