Abstract: A throttle device is for a marine engine. The throttle device has a throttle body with a through-bore for conveying air for combustion in the marine engine. A throttle plate is movable into and between a closed position in which the throttle plate prevents airflow through the through-bore and an open position in which the throttle plate allows the airflow through the through-bore. A restrictor device located is adjacent to the throttle plate. The restrictor device restricts the airflow through the through-bore when the throttle plate is moved out of the closed position.

Abstract: A liquid cooled internal combustion engine has a cooling system with a coolant liquid flow passage having a drain port and a clog-preventing drain plug having an anti-clog protrusion finger extending through the drain port and into the coolant liquid flow passage when the clog-preventing drain plug is in its closed position. The anti-clog protrusion finger leaves a hole in a clog layer of debris and/or engine combustion products upon removal of the anti-clog protrusion finger from the coolant liquid flow passage upon moving the clog-preventing drain plug to its open position.

Abstract: An attachment and support system is provided for supporting a flame arrestor and cover at a preselected position relative to a throttle body which, in turn, is attached to an air intake manifold. A support member is attached, by four bolts, to the air intake manifold. The four bolts, or alternative attachment components, simultaneously attach the throttle body to the air intake manifold and the support member to the throttle body. Both the flame arrestor and cover are attached, by a stud, to the support member.

Abstract: A fuel rail assembly for an internal combustion engine including an elongated rail having a longitudinal inlet passage and a longitudinal outlet passage. The upstream end of the inlet passage is connected to a fuel supply line while the downstream end of the inlet passage is connected through a pressure regulator to the upstream end of the outlet passage. A return fuel line is connected to the downstream end of the outlet passage. A plurality of injector bores communicate with the inlet passage and extend to the exterior of the rail and each injector bore receives one end of a fuel injector, while the opposite end of each injector is sealed within a bore in a runner of an intake manifold. The injectors are mounted in a manner to provide limited tilt to facilitate assembly with the bores in the fuel rail and the manifold reservoir.

Abstract: An improved intake manifold and plenum construction for an electronic fuel injected engine. The manifold includes a plurality of parallel runners, with each runner having a lower end communicating through a port in the cylinder head with a cylinder of the engine, and an open upper end. A fuel injector is mounted in each runner for injecting fuel into the runner. A plenum is mounted on the manifold and includes an upper wall and a lower wall which is spaced from the upper wall to define an air chamber, The upper ends of the runners communicate with the chamber, so that air is drawn from the chamber through the runners to the cylinders.

Abstract: A dual bore throttle body assembly for a marine engine. The assembly includes a body having a pair of side-by-side bores, each of which is adapted to be enclosed by a flat throttle valve. A separate shaft is connected to each throttle valve and a throttle cable is connected to the shafts through a progressive linkage. The linkage is constructed such that only one of the valves is initially opened, and when that valve is approximately 50 percent open, the second valve is then opened. The speed of opening of the second valve is greater than that of the first valve so that both valves will reach the full opened position at the same instant. Each shaft is provided with a longitudinal slot which receives the respective throttle valve, and the valves are secured within the slots by mechanical fasteners such as screws.

Abstract: A vapor separating unit for a fuel system and having particular application to a fuel system for a marine engine. The vapor separating unit includes a closed tank having a fuel inlet through which fuel is fed to the tank by a diaphragm pump. The liquid level in the tank is controlled by a float-operated valve. An electric pump is located within the vapor separating tank and has an inlet disposed in the tank and an outlet connected to a fuel rail assembly of the engine. Excess fuel from the fuel rail assembly is conducted back to the upper end of the vapor separator tank. A vapor venting mechanism is incorporated in the tank to vent vapor from the tank.