Abstract: A rhenium alloy is provided having from about 50 atomic % to 99 atomic % rhenium and a refractory compound particulates that are present in the alloy in an amount up to about 10 atomic %. The refractory compound comprises a nano-scale dispersion that is incorporated into the conventional rhenium structure. The nano-scale dispersion acts as grain boundary pins that result in a relatively fine grained, equiaxed structure that improves the mechanical properties of the alloy and helps to minimize the growth of large grains during operations at high temperatures. As a result, the amount of the rhenium used in high temperature applications may be reduced without sacrificing its high temperature and mechanical properties. Cryomilling in the presence of nitrogen may be used to prepare the rhenium alloy having a stable fine grain structure at high temperatures.

Abstract: An improved ceramic foam filter for use in filtering molten metal prepared from a ceramic slurry containing silicon carbide and a colloidal silica binder. The filter has a solids content of at least 50% silicon carbide and at least 3% of silica.

Abstract: An improved ceramic foam filter for use in filtering molten metal prepared from a ceramic slurry containing silicon carbide and a colloidal silica binder. The filter has a solids content of at least 50% silicon carbide and at least 3% of silica.

Abstract: Disclosed is a ceramic foam material and process for making same having superior strength and chemical durability properties wherein the impregnated foam impregnated with a phosphate bonded ceramic is fired at an elevated temperature so as to produce a ceramic body substantially free of phosphate and having individual grains of ceramic tightly coalesced to minimize porosity between the grains.

Abstract: Apparatus for casting molten metal including a mold for casting molten metal having a base portion, a molten metal inlet located at the base portion, a filter positioned across the molten metal inlet so that all the molten metal must pass therethrough and a well beneath said inlet and beneath said filter.

Abstract: A ceramic foam material and process for making same having superior strength and durability properties wherein the impregnated foam impregnated with an alumina hydrate binder is fired at an elevated temperature so as to produce a ceramic body characterized by a solid state, sintered ceramic bond.

Abstract: A molten metal pouring cup is provided communicating with a transfer means for transferring molten metal from the pouring cup to a casting station. Vent means is provided on the pouring cup at the interface between the pouring cup and the transfer means to permit release of entrapped gas downstream of the pouring cup.

Abstract: A ceramic foam material and process for making same having superior strength and durability properties wherein the impregnated foam impregnated with an alumina hydrate binder is fired at an elevated temperature so as to produce a ceramic body characterized by a solid state, sintered ceramic bond.

Abstract: The present invention resides in an improved ceramic foam filter particularly useful for filtering molten metal and also an improved aqueous slurry for use in preparing same.

Abstract: The present invention resides in an improved ceramic foam filter particulary useful for filtering molten metal. The composition of the ceramic foam material is as follows: 50 to 70% Al.sub.2 O.sub.3 ; 2 to 10% micron sized reactive alumina; 1 to 5% montmorillonite; 1 to 10% ceramic fibers; and from 5 to 25% of a ceramic binder or air setting agent.

Abstract: A method for integrally bonding a gasket seal to the bevelled peripheral surface of a ceramic foam filter used in the filtration of molten metal.

Abstract: A ceramic foam material and process for making same having superior strength and durability properties wherein the impregnated foam impregnated with an alumina hydrate binder is fired at an elevated temperature so as to produce a ceramic body characterized by a solid state, sintered ceramic bond.