Abstract: A fireproof and thermal insulator product (1) including an Alkaline Earth Silicate (AES) material (2), and at least one of the following: a liquid barrier film (5), an FRP (Fiber Reinforcement Plastic) layer (4), cork (3), wherein the liquid barrier film (5) and the FRP layer (4) are staked onto the AES material (2), and wherein the cork (3) material is also staked onto the AES material (2) or embedded into said AES material (2) in where said cork (3) is configured as a plurality of strips performing a grid structure infilled with the AES material (2).

Abstract: A method for manufacturing a vessel configured for housing a fluid within, the method including: providing at least two at least partially cured fiber reinforced polymer (FRP) structures with complementary shapes configured for matching with each other such that an interior volume is defined when the at least partially cured FRP structures are coupled to each other; coupling the at least partially cured FRP structures to each other such that the interior volume is defined; winding at least one layer of FRP material onto at least a portion of the at least partially cured FRP structures once coupled to each other; and applying a curing cycle to cure the resulting assembly.

Abstract: A method for manufacturing a vessel configured for housing a fluid within, the method comprising: providing two Fiber Reinforced Polymer (FRP) structures shaped with complementary coupling interfaces configured to match with each other, such that an interior volume is defined when the FRP structures are coupled to each other; coupling the FRP structures to each other such that the interior volume is defined; and fastening the FRP structures after they have been coupled to each other.

Abstract: A method for manufacturing an aeronautical sandwich panel with a honeycomb core and results in a core sealed to prevent infused resin from entering into the honeycomb core open cells while improving its mechanical properties, especially for curved or highly curved panels. In further embodiments, the invention proposes the automation of this process.

Abstract: A method for manufacturing the trailing edge ribs and the bearing ribs of trailing edges of aircraft lifting surfaces, in which the trailing edge ribs and the bearing ribs are made by joining simple C-shaped parts and/or simple L-shaped parts so as to obtain the final trailing edge ribs and bearing ribs. The manufacturing of the simple C-shaped parts uses the same tooling both for the trailing edge ribs and the bearing ribs, and the manufacturing of the simple L-shaped parts uses the same tooling both for the trailing edge ribs and the bearing ribs.

Abstract: A hydrogen tank for aircraft, including an inner vessel configured to contain hydrogen, first and second outer jacket domes having a semi-spherical shape and first L-shaped ends, a first cylindrical outer jacket established on top of the first and second outer jacket domes, a second cylindrical outer jacket established in the bottom of the first and second outer jacket domes. The first and second cylindrical outer jackets include second L-shaped ends. The first and second L-shaped ends form L-shaped junctions to attach the first and second outer jacket domes to the first and second cylindrical outer jackets.

Abstract: A method for manufacturing an aeronautical panel with improved impact and damping behaviors. The method is applicable not only to flat panels but also to curved or highly curved panels, whatever their size and the shape of their core. The manufactured sandwich panels comprise dry fiber mats made from fabric material and/or non-crimp fabric material. In a particular embodiment, the fabric material and/or the non-crimp fabric material comprise dry fibers which are recycled and/or reused fibers.

Abstract: A method for manufacturing a composite assembly with a continuous skin for a rear end of an aircraft by obtaining an upper part of the rear end by composite tooling. The upper part comprises a multi-spar vertical tail plane. The spars of the vertical tail plane comprise widening roots that form an upper shell of the rear end and an upper skin. Furthermore, a lower part comprises a lower shell of the rear end including semi-complete frames and stringers and a lower skin. The upper and lower parts are assembled with a joining procedure. The upper and lower skins are joined to obtain the composite assembly with the continuous skin.

Abstract: A method for manufacturing an aircraft rear section including a tail cone and a vertical tail plane, the method includes: providing pre-cured frames (1) each of which includes a section of the tail cone (2) and a section of the vertical tail plane (3); providing pre-cured stringers (4); placing the pre-cured stringers (4) each in respective positions within the pre-cured frames (1); placing a skin (5) around an external surface of the pre-cured frames (1); and curing the pre-cured frames (1), the pre-cured stringers (4), and the skin (5), forming the final aircraft rear section.

Abstract: A modular cover is provided to cover a molding tool, in which the cover comprises a plurality of plates configured to be coupled together to cover at least a portion of the surface of the molding tool, a fastening arrangement configured to fasten the plurality of plates to the molding tool, in which each of the plurality of plates has at least one coating of reflective material. A system and a method for manufacturing a structural element are also provided.

Abstract: A method for manufacturing a composite assembly of an empennage and rear-fuselage having a continuous skin solution. The method obtains parts of the sub-structure. For each part, it is obtained a plurality of stringers performs and frames preforms by composite tooling. The frames are transferred to curing frames molds and a sub-structure skin is obtained. Furthermore, the method includes integrating the parts over an integration tool having cavities for locating the curing frames molds and the stringer performs. Furthermore, the method includes co-curing the integration tool in one shot on an autoclave, demolding the sub-structure skin sections and disassembling the curing frame molds to obtain the composite assembly of the rear section.

Abstract: A method for manufacturing an aeronautical sandwich panel with a honeycomb core and results in a core sealed to prevent infused resin from entering into the honeycomb core open cells while improving its mechanical properties, especially for curved or highly curved panels. In further embodiments, the invention proposes the automation of this process.

Abstract: A method for manufacturing, layer-upon-layer, an integral composite aeronautical structure, wherein the method comprises: (a) providing an additive manufacturing tool comprising a depositing mold shaping an aerodynamic surface and at least one head configured to be moved over the depositing mold and to deposit fibrous material reinforcement and/or meltable material; (b) depositing fibrous material reinforcement embedded within meltable material onto the depositing mold, at least one layer of a lower aerodynamic face-sheet being built thereby; (c) depositing meltable material onto at least a portion of the outer layer of the lower aerodynamic face-sheet, at least one layer of core structure being built thereby; and (d) depositing fibrous material reinforcement embedded within meltable material onto at least the outer layer of the core structure, at least one layer of an upper aerodynamic face-sheet being built thereby; wherein steps (b), (c) and (d) are performed using Additive Manufacturing technology.

Abstract: A method for manufacturing a composite rear section assembly having a continuous skin solution including obtaining a vertical tail plane tooling that has intermediate tooling for tooling intermediate preforms of a vertical tail plane (800), obtaining a fuselage barrel tooling (420a), (420b), (420c) and (420d) the fuselage barrel tooling having a cut-out (503a), (503b), (503c) and longitudinal cavities (501a), (501b), (501c) and (501d), attaching the vertical tail plane tooling to the fuselage barrel tooling by the cut-out of the fuselage barrel tooling, performing a composite skin lay-up (801) over the fuselage barrel tooling and the vertical tail plane tooling to obtain a continuous skin, curing the composite skin lay-up, the vertical tail plane tooling and the fuselage barrel tooling and demolding the tools to obtain the composite assembly with a continuous skin (1300), (1600).

Abstract: A lifting device including: a movable discontinuity (1) located in a surface of the lifting device, the movable discontinuity (1) being movable between: an active position in which the movable discontinuity (1) acts as vortex generator, and a passive position in which the movable discontinuity (1) is integrated into the surface of the lifting surface, a conduit (2) located in the spanwise direction of the lifting surface and in communication with the movable discontinuity (1), the lifting surface including openings (3) in its surface spanwise distant from each other in communication with the conduit (2), the movable discontinuity (1) and the conduit (2) being configured such that when an airflow goes through the conduit (2), this airflow activates the movable discontinuity (1) to act as a vortex generator of the lifting surface.

Abstract: A fireproof and thermal insulator product (1) including an Alkaline Earth Silicate (AES) material (2), and at least one of the following: a liquid barrier film (5), an FRP (Fiber Reinforcement Plastic) layer (4), cork (3), wherein the liquid barrier film (5) and the FRP layer (4) are staked onto the AES material (2), and wherein the cork (3) material is also staked onto the AES material (2) or embedded into said AES material (2) in where said cork (3) is configured as a plurality of strips performing a grid structure infilled with the AES material (2).

Abstract: A fireproof and thermal insulator product which includes a honey-comb core infilled with Alkaline Earth Silicate material. The material of the honey-comb core can be metallic or polymeric. The product may further include a FRP layer, and/or a liquid barrier film, preferably being of thermoplastic material. An adhesive layer may be further deposited between the layer of honey-comb core infilled with AES and the layer of FRP.

Abstract: A lifting surface comprising a movable discontinuity located in the surface of the lifting surface. The movable discontinuity is movable between an active position in which the movable discontinuity acts as vortex generator, and a passive position in which the movable discontinuity is integrated into the surface of the lifting surface without acting as vortex generator. The lifting surface may be in an elevator, the elevator being rotatable around a hinge line with respect to the rest of the lifting surface. A bar is rigidly joined to the elevator. The bar, the elevator and the movable discontinuity are configured such that when the elevator rotates with respect to the rest of the lifting surface, the bar moves the movable discontinuity that departs from the surface of the lifting surface, acting as a vortex generator.

Abstract: A frame assembly for a rear section of an aircraft, comprising at least one frame having a plane of symmetry, wherein the frame assembly also comprises at least one supporting element having two ends, wherein each one of the ends is attached to said at least one frame at different sides of the plane of symmetry. This arrangement permits a more effective transfer of loads coming from the vertical tail plane of the aircraft to the fuselage.

Abstract: A fireproof and thermal insulator product, which comprises a material combination of an Earth Silicate material, and alumina, such that the alumina is bonded onto the Earth Silicate material or is diffused inside the Earth Silicate material.