Abstract: This invention is directed to a method and to a preferred fixture, for aligning and bonding a plurality of discrete insulation jacketed conductors to facilitate handling and insertion of the conductors into an electrical connector housing to be electrically terminated therein. The method comprises the steps of selecting plural discrete insulation jacketed conductors arranged in at least two different planes, arranging and aligning the ends of plural conductors in side-by-side fashion in a common plane on a fixture, and bonding the insulation jackets of adjacent wire ends to form a unitary ribbon type cable for ease of handling and termination. A preferred bonding procedure is by the application of localized heat to the wire ends to effect a melting and bonding of the insulation jackets.

Abstract: This disclosure relates to a high performance electrical connector, such as a modular plug, for example, used in high frequency data transmission systems, where such connector is intended to be mated to a receptacle type connector. The modular plug comprises a dielectric housing having a conductor receiving end, a conductor terminating end, a passageway communicating internally between the respective ends, and a spacing or insert in the passageway to receive and/or separate a plurality of conductors and to position them in a manner to improve the crosstalk performance of the modular plug. A preferred insert is characterized by having an upper surface and a lower surface to space or separate selected pairs of the conductors. Within the limits of the housing, the insert or spacing maximizes the separation of the selected pairs and arranges them in plural planes before being realigned into a common plane for termination at the conductor terminating end.

Abstract: An assembly for use in connecting data communications equipment to a data communications network includes a network wiring connector 2, mating modular network connector receptacle inserts 4, a cover 6 and a mounting frame 10. The mounting frame 10 is a one piece member, preferably stamped and formed from a flat metal blank. The mounting frame 10 has a flat rear panel 12 with slots 14 in which the wiring connector 2 is mounted. The insert 4 is an edge card member with a connector interface or receptacle 62 which is aligned with openings 72 in the cover to provide an accessible mating interface for a plug attached to the data communications equipment. Side supports 22 on the mounting frame 10 extend forward to support the front end of the insert 4 and provide latching engagement surface 26 cooperative with snap latches 74 on the insert 4. Frame mounting arms having intermediate sections 16 and distal mounting flange sections 18, 20 extend from the top and bottom of the central rear panel section 12.

Abstract: A method of plating a flexible plastic part is disclosed where serrations are provided on a flexible beam where the serrations are sinuous in shape. After molding the serrations onto the flexible beam, the component is electrically dipped to plate the component. The flexible beam can now be flexed without concern of cracking the plating along the length of the beam where the beam is flexed. A second embodiment shows an outlet box including two latch members along the sides which are bow shaped and have grounding surfaces thereon, which latch the outlet box in place to a panel, and simultaneously ground the box to the panel.

Abstract: A local area network interface assembly includes an outlet box for receiving at least one connector assembly therein. The outlet box is profiled to receive from the rear thereof, an edge card connector, which is snap latachable into the outlet box. The connector assembly is mounted to an edge card which is profiled for receipt within the edge card connector. The outlet box is formed of a dielectric material which is plated over with a metallic plating. The outlet box includes two latch members along the sides which are bow shaped and have grounding surfaces thereon, which latch the outlet box in place to a panel, and simultaneously ground the box to the panel.

Abstract: The disclosure relates to apparatus for installing a clamp portion of an electrical connector to a multiconductor communication cable. The apparatus is used in conjunction with apparatus for trimming, and connecting, wires to electrical terminals of the connector.

Abstract: An electrically operated tool is disclosed for inserting one or more insulated electrical wires into a barrel shaped, slotted terminal. A modified solenoid provides a hammer action power stroke which is initiated by partially retracting the toolhead inwardly of the tool upon movement of the tool against the barrel terminal. A trigger circuit applies line voltage to the solenoid windings, saturating the core, to provide rapid power stroke, so that the solenoid armature hammers against a strike plate of the toolhead. The trigger circuit includes a high and low power adjustment.

Abstract: A terminal board and mounting frame are disclosed. Electrical terminals are arranged in rows and columns on the terminal board and are adapted for splicing or cross connecting high density communication wiring for communications, data processing, telemetry, signal control and broadcasting applications. The terminals are sleeve form blanks having wire receiving open seams in which wires are electrically connected by forcible insertion along the seams.