Abstract: A process for converting catalytic cracking catalyst fines to a shaped composition comprises acid-treatment of catalytic cracking catalyst fines, followed by separation and drying of the acid-treated fines; preparing a shapable mixture by mixing the dried catalyst fines with calcium aluminate, sodium silicate, phosphoric acid and water; shaping (preferably extruding) the obtained shapable mixture; and drying and thereafter calcining the obtained shaped particles. A shaped composition having high crash strength is obtained by this process.

Abstract: Pillared clay based high activity olefin polymerization catalysts, methods of producing the catalysts and methods of using the catalysts in the polymerization of olefins are provided. The methods of producing the catalysts each basically comprise contacting a pillared clay with the soluble complex produced by heating a mixture of a metal dihalide with a transition metal compound to produce a solid, and then reacting the solid with an organoaluminum halide. The process produces catalyst components shaped like dipyramidal or generally "football"-shaped crystals.

Abstract: A catalytic cracking composition comprising a physical blend of a cracking catalyst component with alcohol treated Sr(OH).sub.2 and alcohol is used to crack hydrocarbon-containing feedstocks that further contain quantities of vanadium.

Abstract: A composition (being effective for removing chloride ions from liquids) comprises at least one hydrotalcite and 3-6 weight percent of at least one sodium polyphosphate. Preferably, this composition is prepared by a process comprising the step of calcining a mixture of at least one hydrotalcite and 3-6 weight percent of at least one sodium polyphosphate for about 10-20 hours at a temperature of about 370.degree.-480.degree. C.

Abstract: A catalytic cracking composition comprising a physical blend of a cracking catalyst component with alcohol treated Sr(OH).sub.2 and alcohol is used to crack hydrocarbon-containing feedstocks that further contain quantities of vanadium.

Abstract: A composition comprises a physical mixture of (i) an oxide of molybdenum and/or tungsten supported by a silica-containing material and (ii) a pillared interlayered clay. This composition is used as catalyst in the conversion of C.sub.2 -C.sub.4 monolefins to c.sub.5 -C.sub.12 hydrocarbons.

Abstract: A composition comprises a physical mixture of (i) and oxide of molybdenum and/or tungsten supported by a silica-containing material and (ii) a pillared interlayered clay. This composition is used as catalyst in the conversion of C.sub.2 -C.sub.4 monoolefins to C.sub.5 -C.sub.12 hydrocarbons.

Abstract: A hydrotreating process comprises contacting a substantially liquid hydrocarbon-containing feed stream, which contains compounds of sulfur and metals (preferably Ni and/or V), in the presence of a fixed catalyst bed comprising (a) at least one layer of impregnated, substantially spherical alumina-containing particles which have been prepared by a process comprising the steps of impregnating specific starting material with at least one dissolved magnesium compound and then heating the thus impregnated material at about 500.degree.-900.degree. C. for improved crush strength retention. In a preferred embodiment, the fixed catalyst bed further comprises at least one layer (b) of catalyst particles comprising a refractory inorganic carrier and at least one hydrogenation promoter. A composition of matter comprising the impregnated, spherical alumina-containing particles described above, and a process for preparing them are also provided.

Abstract: A process for preparing a pillared interlayered clay comprises heating a smectite clay containing material with a solution comprising a polymeric cationic hydroxy metal complex of a suitable metal (preferably aluminum) and a surfactant having the formula of R.sup.1 --O--(CHR.sup.2 --CHR.sup.2 O).sub.x H, wherein, R.sup.1 is an aliphatic C.sub.6 H.sub.13 --C.sub.24 H.sub.49 hydrocarbyl radical, R.sub.2 is hydrogen or the methyl group, and x is about 3-7. The thus prepared pillared interlayered clay exhibits high surface area, high methane storage capacity and high resolution in separating gaseous hydrocarbons.

Abstract: A hydrotreating process comprises contacting a substantially liquid hydrocarbon-containing feed stream, which contains compounds of sulfur and metals (preferably Ni and/or V), in the presence of a fixed catalyst bed comprising (a) at least one layer of impregnated substantially spherical alumina-containing particles which have been prepared by a process comprising the steps of impregnating specific starting material with at least one dissolved magnesium compound and then heating the thus impregnated material at about 500.degree.-900.degree. C. for improved crush strength retention. In a preferred embodiment, the fixed catalyst bed further comprises at least one layer (b) of catalyst particles comprising a refractory inorganic carrier and at least one hydrogenation promoter. A composition of matter comprising the impregnated, spherical alumina-containing particles described above, and a process for preparing them are also provided.

Abstract: A process for catalytic cracking using a catalyst obtained by preparing pillared interlayered clay materials comprises the steps of contacting a smectite containing material, preferably bentonite, with a solution comprising at least one of ammonium and alkali metal carboxylates and alkali metal carbonates and bicarbonates, plus preferably also alkali metal dithionite; separating the thus-contacted material from the solution; treating the separated material with a solution comprising a polymeric cationic hydroxy metal complex, preferably of aluminum (more preferably, polymeric hydroxy aluminum chloride); separating and finally heating the thus-treated smectite material. The pillared interlayered clay material of this invention can be intimately admixed with zeolite. The pillared interlayered clay material of this invention, with or without zeolite, can be used as catalyst for cracking hydrocarbon-containing oils.

Abstract: A process for preparing pillared interlayered clay materials comprises the steps of contacting a smectite containing material, preferably bentonite, with a solution comprising at least one of ammonium and alkali metal carboxylates and alkali metal carbonates and bicarbonates, plus preferably also alkali metal dithionite; separating the thus-contacted material from the solution; treating the separated material with a solution comprising a polymeric cationic hydroxy metal complex, preferably of aluminum (more preferable, polymeric hydroxy aluminum chloride); separating and finally heating the thus-treated smectite material. The pillared interlayered clay material of this invention can be intimately admixed with zeolite. The pillared interlayered clay material of this invention, with or without zeolite, can be used as catalyst for cracking hydrocarbon-containing oils.

Abstract: Pillared interlayered clay products of increased stability and processes for preparing such clay products are provided. The pillared interlayered clays are prepared by reacting a smectite clay, such as montmorillonite, with an aqueous solution of a polymeric cationic hydroxy metal complex, such as aluminum chlorhydroxide and reacting the resulting product with a stability increasing compound selected from the group consisting of silicon, titanium, phosphorus and antimony halides and ethyl silicates.

Abstract: Pillared, interlayered clay products suitable as gas separation agents or as substrates for catalyst compositions are prepared by methods that provide an increase in surface area and pore volume as compared to similar products made by prior art methods.

Abstract: A palladium or palladium alloy is coated with a metal, e.g., titanium, and employed for diffusion of hydrogen.

Abstract: Metals, nitrogen and/or sulfur, particularly vanadium, nickel and nitrogen, are removed from organic compositions, particularly heavy hydrocarbon oils, by contacting the organic composition with a methylating agent, preferably dimethyl sulfate, under conditions sufficient to form a precipitate, including the contaminants, and separating the precipitate from the organic composition as by filtration, decantation, and the like. In another embodiment of the present invention, the treatment with the methylating agent is carried out in conjunction with treatment with an acid gas and water or a solvent, such as a combination of carbon dioxide and water.

Abstract: Metals, nitrogen and/or sulfur, particularly vanadium, nickel and nitrogen, are removed from organic compositions, particularly heavy hydrocarbon oils, by contacting the organic compositions with a halogenating agent, preferably phosphorus oxychloride, under conditions sufficient to form a distinct phase including the contaminants, which is separable from the organic composition and separating the distinct phase from the organic composition as by filtration, decantation, and the like. In another embodiment of the present invention, the treatment with the halogenating agent is carried out in conjunction with treatment with an acid gas and water, as a combination of carbon dioxide and water, or a solvent.

Abstract: The formation of carbon on metals exposed to hydrocarbons in a thermal cracking process is reduced by contacting such metals with a halogen containing silicon compound selected from the group consisting of halogen containing silanes, halogen containing disilanes, and halogen containing siloxanes. After the metals are contacted with the halogen containing silicon compound, the halogen containing silicon compound is converted to silicon dioxide to form a protective coating on the metals. This protective coating substantially reduces the formation of carbon on metals exposed to hydrocarbons in a thermal cracking process.

Abstract: A palladium or palladium alloy hydrogen diffusion membrane which has been treated with silane and/or silicon tetrafluoride is employed to separate hydrogen from a hydrocarbon with which it is in admixture and from which it may have been produced under dehydrogenation conditions in the presence of said membrane.

Abstract: Olefins, such as n-hexene, are disproportionated under reaction conditions with a catalyst of an oxide of yttrium, lanthanum, cerium, praseodymium, or dysprosium, on a silica support.