Patents by Inventor Jia-Chu Liu

Jia-Chu Liu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7473746
    Abstract: A process for polymerizing unsaturated monomers is disclosed. The process comprises polymerizing, in the presence of a late transition metal catalyst (LTMC), a variety of unsaturated monomers which are traditionally, some of which are exclusively, made by free radical polymerizations. The LTMC polymerization provides the polymer with improved properties such as no free radical residue and narrow molecular weight distribution.
    Type: Grant
    Filed: February 24, 2005
    Date of Patent: January 6, 2009
    Assignee: Equistar Chemicals, LP
    Inventors: Jia-Chu Liu, Shao-Hua Guo
  • Patent number: 7091272
    Abstract: An olefin polymerization process is disclosed. The polymerization is performed in the presence of a clay, an activator, and a transition metal complex that has at least one pyridine moiety-containing ligand. The presence of clay increases the catalyst activity. The process is suitable for making ultra-high molecular weight polyethylenes (UHMWPE). The UHMWPE produced has increased bulk density.
    Type: Grant
    Filed: May 27, 2004
    Date of Patent: August 15, 2006
    Assignee: Equistar Chemicals, LP
    Inventor: Jia-Chu Liu
  • Publication number: 20050143537
    Abstract: A process for polymerizing unsaturated monomers is disclosed. The process comprises polymerizing, in the presence of a late transition metal catalyst (LTMC), a variety of unsaturated monomers which are traditionally, some of which are exclusively, made by free radical polymerizations. The LTMC polymerization provides the polymer with improved properties such as no free radical residue and narrow molecular weight distribution.
    Type: Application
    Filed: December 30, 2003
    Publication date: June 30, 2005
    Inventors: Jia-Chu Liu, Shao-Hua Guo
  • Publication number: 20050143538
    Abstract: A process for polymerizing unsaturated monomers is disclosed. The process comprises polymerizing, in the presence of a late transition metal catalyst (LTMC), a variety of unsaturated monomers which are traditionally, some of which are exclusively, made by free radical polymerizations. The LTMC polymerization provides the polymer with improved properties such as no free radical residue and narrow molecular weight distribution.
    Type: Application
    Filed: February 24, 2005
    Publication date: June 30, 2005
    Inventors: Jia-Chu Liu, Shao-Hua Guo
  • Patent number: 6908973
    Abstract: A method for making single-site catalysts useful for olefin polymerization is disclosed. A nitrogen-functional heterocycle is first deprotonated with an alkyllithium compound, followed by reaction of this anionic ligand precursor with about 0.5 equivalents of a Group 4 transition metal tetrahalide in a hydrocarbon solvent at a temperature greater than about 10° C. to give an organometallic complex-containing mixture. When combined with exceptionally low levels of an activator (e.g., methyl alumoxane), the mixture actively polymerizes olefins to give polymers with a favorable balance of physical properties, including low density and narrow molecular weight distribution.
    Type: Grant
    Filed: September 18, 2003
    Date of Patent: June 21, 2005
    Assignee: Equistar Chemicals, LP
    Inventor: Jia-Chu Liu
  • Patent number: 6903169
    Abstract: A process for polymerizing unsaturated monomers is disclosed. The process comprises polymerizing, in the presence of a late transition metal catalyst (LTMC), a variety of unsaturated monomers which are traditionally, some of which are exclusively, made by free radical polymerizations. The LTMC polymerization provides the polymer with improved properties such as no free radical residue and narrow molecular weight distribution.
    Type: Grant
    Filed: December 30, 2003
    Date of Patent: June 7, 2005
    Assignee: Equistar Chemicals, LP
    Inventors: Jia-Chu Liu, Shao-Hua Guo
  • Publication number: 20050014915
    Abstract: An olefin polymerization process is disclosed. The polymerization is performed in the presence of a clay, an activator, and a transition metal complex that has at least one pyridine moiety-containing ligand. The presence of clay increases the catalyst activity. The process is suitable for making ultra-high molecular weight polyethylenes (UHMWPE). The UHMWPE produced has increased bulk density.
    Type: Application
    Filed: May 27, 2004
    Publication date: January 20, 2005
    Inventor: Jia-Chu Liu
  • Patent number: 6844402
    Abstract: A process for making olefin-acrylic copolymers is disclosed. The process comprises polymerizing an olefin and an acrylic monomer in the presence of an activator and a Group 8-10 late transition metal complex. The late transition metal catalyst contains an isoindoline ligand.
    Type: Grant
    Filed: December 11, 2003
    Date of Patent: January 18, 2005
    Assignee: Equistar Chemicals, LP
    Inventors: Jia-Chu Liu, Mark P. Mack, Shao-Hua Guo
  • Patent number: 6767975
    Abstract: An olefin polymerization process is disclosed. The polymerization is performed in the presence of a clay, an activator, and a transition metal complex that has at least one pyridine moiety-containing ligand. The presence of clay increases the catalyst activity. The process is suitable for making ultra-high molecular weight polyethylenes (UHMWPE). The UHMWPE produced has increased bulk density.
    Type: Grant
    Filed: July 14, 2003
    Date of Patent: July 27, 2004
    Assignee: Equistar Chemicals, LP
    Inventor: Jia-Chu Liu
  • Publication number: 20040053776
    Abstract: A method for making single-site catalysts useful for olefin polymerization is disclosed. A nitrogen-functional heterocycle is first deprotonated with an alkyllithium compound, followed by reaction of this anionic ligand precursor with about 0.5 equivalents of a Group 4 transition metal tetrahalide in a hydrocarbon solvent at a temperature greater than about 10° C. to give an organometallic complex-containing mixture. When combined with exceptionally low levels of an activator (e.g., methyl alumoxane), the mixture actively polymerizes olefins to give polymers with a favorable balance of physical properties, including low density and narrow molecular weight distribution.
    Type: Application
    Filed: September 18, 2003
    Publication date: March 18, 2004
    Applicant: EQUISTAR CHEMICALS, LP
    Inventor: Jia-Chu Liu
  • Patent number: 6693154
    Abstract: A catalyst system useful for polymerizing olefins is disclosed. It comprises an activator and an organometallic complex. The complex includes a Group 3-10 transition or lanthanide metal and a 1,3-bis(arylimino)isoindoline or 1,3-bis(heteroarylimino)isoindoline ligand. Activities of the Group 8-10 catalyst systems rival or exceed those of late transition metal bis(imines). The resulting polyolefins typically have high molecular weights, broad molecular weight distributions, and a high degree of crystallinity, which makes them valuable for film applications.
    Type: Grant
    Filed: September 6, 2001
    Date of Patent: February 17, 2004
    Assignee: Equistar Chemicals, LP
    Inventors: Jia-Chu Liu, Jonathan L. Schuchardt
  • Patent number: 6673882
    Abstract: A method for making supported single-site catalysts useful for olefin polymerization is disclosed. An organometallic complex that contains a nitrogen-functional heterocyclic ligand is first prepared and reacted with an alumoxane. This product is then combined, preferably with high-intensity mixing, with a slurry of inorganic support, followed by solvent removal to give a supported catalyst. By introducing the alumoxane at the right time during preparation, and by judicious selection and chemical treatment of the inorganic support, one can make catalysts with high activity and good aging properties. The supported catalysts give olefin polymers with a favorable balance of physical properties, including low density, narrow molecular weight distribution, good melt-flow properties, and high bulk density.
    Type: Grant
    Filed: February 12, 2001
    Date of Patent: January 6, 2004
    Assignee: Equistar Chemicals, LP
    Inventor: Jia-Chu Liu
  • Patent number: 6660678
    Abstract: A method for making single-site catalysts useful for olefin polymerization is disclosed. A nitrogen-functional heterocycle is first deprotonated with an alkyllithium compound, followed by reaction of this anionic ligand precursor with about 0.5 equivalents of a Group 4 transition metal tetrahalide in a hydrocarbon solvent at a temperature greater than about 10° C. to give an organometallic complex-containing mixture. When combined with exceptionally low levels of an activator (e.g., methyl alumoxane), the mixture actively polymerizes olefins to give polymers with a favorable balance of physical properties, including low density and narrow molecular weight distribution.
    Type: Grant
    Filed: November 21, 2000
    Date of Patent: December 9, 2003
    Assignee: Equistar Chemicals, LP
    Inventor: Jia-Chu Liu
  • Patent number: 6635728
    Abstract: A process for making an ultra-high-molecular-weight polyethylene (UHMWPE) is disclosed. The process is performed with a supported quinolinoxy-containing single-site catalyst in the presence of a non-alumoxane activator, but in the absence of an &agr;-olefin, an aromatic solvent, and hydrogen. The process significantly increases the catalyst activity and the UHMWPE produced has improved tensile and impact properties.
    Type: Grant
    Filed: January 10, 2002
    Date of Patent: October 21, 2003
    Assignee: Equistar Chemicals, LP
    Inventor: Jia-Chu Liu
  • Publication number: 20030130448
    Abstract: A process for making an ultra-high-molecular-weight polyethylene (UHMWPE) is disclosed. The process is performed with a supported quinolinoxy-containing single-site catalyst in the presence of a non-alumoxane activator, but in the absence of an &agr;-olefin, an aromatic solvent, and hydrogen. The process significantly increases the catalyst activity and the UHMWPE produced has improved tensile and impact properties.
    Type: Application
    Filed: January 10, 2002
    Publication date: July 10, 2003
    Inventor: Jia-Chu Liu
  • Patent number: 6562973
    Abstract: Methods for making Group VIII metal bis(imine) complexes are disclosed. Each method uses a single reactor that is equipped with an internal filter to facilitate preparation and purification of the complex under an inert atmosphere. The complexes, which are useful in catalyst systems for olefin polymerization, are prepared in either one or two reaction steps. Surprisingly, the single-reactor approach to preparation and purification enables the efficient preparation of exceptionally high (>90%) yields of desirable Group VIII metal bis(imine) complexes.
    Type: Grant
    Filed: August 15, 2001
    Date of Patent: May 13, 2003
    Assignee: Equistar Chemicals, LP
    Inventor: Jia-Chu Liu
  • Publication number: 20030065113
    Abstract: A catalyst system useful for polymerizing olefins is disclosed. It comprises an activator and an organometallic complex. The complex includes a Group 3-10 transition or lanthanide metal and a 1,3-bis(arylimino)isoindoline or 1,3-bis(heteroarylimino)isoindoline ligand. Activities of the Group 8-10 catalyst systems rival or exceed those of late transition metal bis(imines). The resulting polyolefins typically have high molecular weights, broad molecular weight distributions, and a high degree of crystallinity, which makes them valuable for film applications.
    Type: Application
    Filed: September 6, 2001
    Publication date: April 3, 2003
    Inventors: Jia-Chu Liu, Jonathan L. Schuchardt
  • Publication number: 20020155945
    Abstract: A method for making supported single-site catalysts useful for olefin polymerization is disclosed. An organometallic complex that contains a nitrogen-functional heterocyclic ligand is first prepared and reacted with an alumoxane. This product is then combined, preferably with high-intensity mixing, with a slurry of inorganic support, followed by solvent removal to give a supported catalyst.
    Type: Application
    Filed: February 12, 2001
    Publication date: October 24, 2002
    Inventor: Jia-Chu Liu
  • Publication number: 20010056161
    Abstract: A gas phase polymerization of ethylene is disclosed. The process uses a single-site catalyst containing at least one heteroatomic ligand selected from boraaryl, azaborolinyl, pyridinyl, pyrrolyl, indolyl, indenoindolyl, carbazolyl, and quinolinyl. The catalysts are immobilized onto a support. The process comprises polymerizing an ethylene that contains from about 5 to about 15 mole % of a C3-C10 &agr;-olefin and gives polyethylene having a reduced viscosity.
    Type: Application
    Filed: April 25, 2001
    Publication date: December 27, 2001
    Inventors: Shaotian Wang, Jia-Chu Liu, Mark P. Mack, Clifford C. Lee
  • Patent number: 6265504
    Abstract: An ultra-high-molecular-weight polyethylene (UHMWPE) is disclosed. The UHMWPE has a weight average molecular weight (Mw) greater than about 3,000,000 and molecular weight distribution less than about 5. A process for making the UHMWPE is also disclosed. The process is performed with a heteroatomic ligand-containing single-site catalyst in the presence of a non-alumoxane activator, but in the absence of an &agr;-olefin, an aromatic solvent, and hydrogen.
    Type: Grant
    Filed: September 22, 1999
    Date of Patent: July 24, 2001
    Assignee: Equistar Chemicals, LP
    Inventors: Jia-Chu Liu, Mark P. Mack, Clifford C. Lee