Abstract: The present application discloses a drill bit nozzle, which includes a nozzle body, a channel in the nozzle body, and a nozzle outlet arranged at an end of the nozzle body and in communication with the channel. The nozzle outlet is a strip-shaped outlet configured to eject a sheet-like jet flow. Since the nozzle outlet of the drill bit nozzle is a strip-shaped outlet, the nozzle outlet is able to eject a sheet-like jet flow. When the drill bit nozzle is applied to a PDC drill bit, the drill bit nozzle can uniformly eject a drilling fluid onto each cutting tooth, which ensures that the cutting teeth in the drill bit may obtain good cooling and chip removal effects, while avoiding excessive concentration of the jet flow from the drill bit nozzle which may erode the cutting teeth, thereby prolonging the service life of the drill bit.

Abstract: Embodiments disclosed herein relate to a method for analyzing a fixed cutter drill bit, said method including selecting a cutter; selecting an earth formation; simulating drilling performance of the fixed cutter bit having at least once cutter thereon; performing finite element analysis using outputs from the simulating; and outputting stress on the at least one cutter.

Abstract: A drill bit includes a bit body having a longitudinal bit axis extending there through, a plurality of journals extending from the bit body, each journal having a journal axis extending from a base of the journal through the length of the journal, a roller cone rotatably mounted to each of the journals, and at least one blade protruding from the bit body center and extending radially outward to less than an outer diameter of the drill bit.

Abstract: A cutting element has a sleeve with a first inner diameter and a second inner diameter, where the second inner diameter is larger than the first inner diameter and located at a lower axial position than the first inner diameter. A rotatable cutting element having an axis of rotation extending therethrough is at least partially disposed within the sleeve. The rotatable cutting element has a cutting face and a body extending axially downward from the cutting face, at least one hole extending from an outer surface of the body toward the axis of rotation, and a locking device disposed in each hole. The locking device protrudes from the hole to contact the second inner diameter of the sleeve, thereby retaining the rotatable cutting element within the sleeve.

Abstract: A cutting element for a drill bit includes an outer support element and an inner rotatable cutting element, a portion of which is disposed in the outer support element, where the inner rotatable cutting element has a body with a non-planar cutting face.

Abstract: A drill bit includes a bit body having a longitudinal axis extending there through, a plurality of journals extending downward and radially outward from the bit body, each journal having a journal axis extending from a base of the journal through the length of the journal, wherein the journal axis at the base is at a first radial distance from the longitudinal axis, a roller cone rotatably mounted to each of the journals, and at least one blade protruding from the bit body and extending axially and radially along the bit body from a first end to a second end, wherein the first end is at a second radial distance from the longitudinal axis greater than the first radial distance, and wherein the second end is at a gage region of the drill bit.

Abstract: A cutting element for a drill bit that includes an outer support element having at least a bottom portion and a side portion; and an inner rotatable cutting element, a portion of which is disposed in the outer support element, wherein the inner rotatable cutting element includes a substrate and a diamond cutting face having a thickness of at least 0.050 inches disposed on an upper surface of the substrate; and wherein a distance from an upper surface of the diamond cutting face to a bearing surface between the inner rotatable cutting element and the outer support element ranges from 0 to about 0.300 inches is disclosed.

Abstract: Cutting elements comprise a body and a polycrystalline diamond table disposed thereon, wherein the diamond table has a thickness of greater than about 2 mm. The body is specially formed from WC—Co and has a Co content of equal to or less than about 10 weight percent based on the total weight of the WC—Co, a coefficient of thermal expansion that is less than about 5×10?6/° C., a Palmqvist toughness greater than about 180 kg/mm, and a hardness equal to or greater than about 88 HRA. In an example, the WC has an average particle size of about 1 to 5 micrometers, the Co content is from about 7 to 9 weight percent, the coefficient of thermal expansion is from about 4 to 5×10?6/° C., the Palmqvist toughness is from about 200 to 300 kg/mm, and the hardness is in the range of from about 88 to 90 HRA.

Abstract: A cutting element for a drill bit that includes an outer support element having at least a bottom portion and a side portion; and an inner rotatable cutting element, a portion of which is disposed in the outer support element, wherein the inner rotatable cutting element includes a substrate and a diamond cutting face having a thickness of at least 0.050 inches disposed on an upper surface of the substrate; and wherein a distance from an upper surface of the diamond cutting face to a bearing surface between the inner rotatable cutting element and the outer support element ranges from 0 to about 0.300 inches is disclosed.

Abstract: Embodiments disclosed herein relate to a method for analyzing a fixed cutter drill bit, said method including selecting a cutter; selecting an earth formation; simulating drilling performance of the fixed cutter bit having at least once cutter thereon; performing finite element analysis using outputs from the simulating; and outputting stress on the at least one cutter.

Abstract: A method of manufacturing bulk nano-structured low carbon steel includes: preparing a blank of bulk low carbon steel; impacting the blank of bulk low carbon steel by using a compression device, so as to force the blank of bulk low carbon steel to perform a deformation at a high strain rate normally in a range of 102-103/s, so that the microstructure of the blank of bulk low carbon steel is nano-structured, that is, bulk nano-structured low carbon steel is thus manufactured. The bulk nano-structured low carbon steel is a plate having a thickness of not less than 5 mm or a bar having a diameter of not less than 5 mm.

Abstract: A cutting element for a drill bit that includes an outer support element having at least a bottom portion and a side portion; and an inner rotatable cutting element, a portion of which is disposed in the outer support element, wherein the inner rotatable cutting element includes a substrate and a diamond cutting face having a thickness of at least 0.050 inches disposed on an upper surface of the substrate; and wherein a distance from an upper surface of the diamond cutting face to a bearing surface between the inner rotatable cutting element and the outer support element ranges from 0 to about 0.300 inches is disclosed.

Abstract: A cutting element is disclosed that has a sleeve with a first inner diameter and a second inner diameter, wherein the second inner diameter is larger than the first inner diameter and located at a lower axial position than the first inner diameter, a rotatable cutting element having an axis of rotation extending therethrough, the rotatable cutting element at least partially disposed within the sleeve, wherein the rotatable cutting element has a cutting face and a body extending axially downward from the cutting face, at least one hole extending from an outer surface of the body toward the axis of rotation, and a locking device disposed in each hole, wherein the locking device protrudes from the hole to contact the second inner diameter of the sleeve, thereby retaining the rotatable cutting element within the sleeve.

Abstract: A cutting element for a drill bit that includes an outer support element having at least a bottom portion and a side portion; and an inner rotatable cutting element, a portion of which is disposed in the outer support element, wherein the inner rotatable cutting element includes a substrate and a diamond cutting face having a thickness of at least 0.050 inches disposed on an upper surface of the substrate; and wherein a distance from an upper surface of the diamond cutting face to a bearing surface between the inner rotatable cutting element and the outer support element ranges from 0 to about 0.300 inches is disclosed.

Abstract: A cutting element for a drill bit that includes an outer support element having at least a bottom portion and a side portion; and an inner rotatable cutting element, a portion of which is disposed in the outer support element, wherein the inner rotatable cutting element includes a substrate and a diamond cutting face having a thickness of at least 0.050 inches disposed on an upper surface of the substrate; and wherein a distance from an upper surface of the diamond cutting face to a bearing surface between the inner rotatable cutting element and the outer support element ranges from 0 to about 0.300 inches is disclosed.

Abstract: A cutting element for a drill bit that includes an outer support element having at least a bottom portion and a side portion; and an inner rotatable cutting element, a portion of which is disposed in the outer support element, wherein the inner rotatable cutting element includes a substrate and a diamond cutting face having a thickness of at least 0.050 inches disposed on an upper surface of the substrate; and wherein a distance from an upper surface of the diamond cutting face to a bearing surface between the inner rotatable cutting element and the outer support element ranges from 0 to about 0.300 inches is disclosed.

Abstract: A rolling cone bit and a cutting insert for a rolling cone are disclosed. The insert includes an undulating cutting surface including a peak, and blades radiating therefrom. The cutting insert may include an ultrahard layer of diamond or other superabrasive material, wherein the outer cutting surface of the layer includes contours that generally correspond to the contours of the interface surface that is between the ultrahard layer and the substrate so as to reduce residual stresses and lessen the likelihood of spalling or delamination of the ultrahard material. The blades radiate from a central peak and may include a sharper and/or higher leading edge as compared to a trailing edge. Valleys between the blades may differ in depth, and the cutting surface may have an undulating perimeter.

Abstract: A cutting element for a drill bit that includes an outer support element having at least a bottom portion and a side portion; and an inner rotatable cutting element. A portion of the inner rotatable cutting element is disposed in the outer support element, where the inner rotatable cutting element includes a substrate and a diamond cutting face having a thickness of at least 0.050 inches disposed on an upper surface of the substrate; and where a distance from an upper surface of the diamond cutting face to a bearing surface between the inner rotatable cutting element and the outer support element ranges from 0 to about 0.300 inches.

Abstract: Roller cone bits of this invention include a steel bit body having at least one leg extending therefrom. A steel cone is rotatably disposed on the leg. The steel cone includes a plurality of steel cutting elements that each project outwardly a distance therefrom. At least one of the cutting elements comprises a steel base portion that is integral with the cone and that projects a distance therefrom. A cutting element end portion is attached to the base portion and extends therefrom to form a tip of the cutting element. The base and end portions are permanently attached together when the cone and base are in a preexisting rigid state. The cutting element end portion is formed from a wear resistant material having a material microstructure comprising a first phase of grains selected from the group of carbides, borides, nitrides, and carbonitrides of W, Ti, Mo, Nb, V, Hf, Ta, and Cr refractory metals; and a second phase of a binder material selected from the group consisting of Co, Ni, Fe, and alloys thereof.

Abstract: A cutting element for a drill bit includes an outer support element and an inner rotatable cutting element, a portion of which is disposed in the outer support element, where the inner rotatable cutting element has a body with a non-planar cutting face.