Abstract: An electronic locking differential includes a lock ring and a coil that moves the lock ring to engage gears of the electronic locking differential, an energy storage capacitor that powers the coil during at least a portion of engagement of the lock ring with the gears, and a controller. The controller charges the energy storage capacitor to a first predefined voltage prior to the engagement.

Abstract: A vehicle includes an anti-lock braking system (ABS), a stability control system (SCS), and an electronic locking differential. A controller of the vehicle is programmed to unlock the differential in response to activation of the ABS or the SCS. The controller is further programmed to, responsive to the deactivation of the activated one of the ABS and the SCS, inhibit locking of the differential for a predefined period of time.

Abstract: A vehicle includes a differential having an electronic locker and a controller. The controller is programmed to, when in differential-lock mode, engage the locker responsive to vehicle speed being less than a speed threshold and a steering angle being less than a threshold, disengage the locker responsive to vehicle speed exceeding the speed threshold, and prevent automatic re-engagement of the locker responsive to the steering angle exceeding the threshold.

Abstract: A clutch mechanism includes a gear including clutch teeth, a housing having axial holes, including displaceable pins, each pin fitted in one of the holes, and a plate of forged powdered metal, the plate including second teeth, axial displacement of the pins causing axial displacement of the plate relative to the gear and the housing, and engagement of the second teeth with the clutch teeth.

Abstract: A vehicle includes an anti-lock braking system (ABS), a stability control system (SCS), and an electronic locking differential. A controller of the vehicle is programmed to unlock the differential in response to activation of the ABS or the SCS. The controller is further programmed to, responsive to the deactivation of the activated one of the ABS and the SCS, inhibit locking of the differential for a predefined period of time.

Abstract: A vehicle includes a differential having an electronic locker and a controller. The controller is programmed to, when in differential-lock mode, engage the locker responsive to vehicle speed being less than a speed threshold and a steering angle being less than a threshold, disengage the locker responsive to vehicle speed exceeding the speed threshold, and prevent automatic re-engagement of the locker responsive to the steering angle exceeding the threshold.

Abstract: A method for controlling wheel hop at a vehicle axle includes determining that one of a difference between average front and rear wheel speeds exceeds a reference difference, a frequency of a signal produced by an accelerometer mounted on the axle exceeds a reference frequency, and a frequency of a lock ring torque exceeds a second reference frequency; pulsing pressure in the wheel brakes of the axle; and reducing engine torque.

Abstract: A locking differential includes a dog clutch configured to selectively couple a carrier to an axle shaft in response to magnetic forces generated by electrical current in a coil. A method of operating the differential is adapted to avoid failed engagement attempts that could potentially damage the dog clutch. If a driver commands engagement of the locking feature while a differential speed, a controller waits to command engagement of the dog clutch until the differential speed decreases below a threshold. The controller measures or infers a temperature of the differential fluid and adjusts the threshold to higher values when the temperature is cold.

Abstract: A locking differential includes a dog clutch configured to selectively couple a carrier to an axle shaft in response to magnetic forces generated by electrical current in a coil. A method of operating the differential is adapted to avoid failed engagement attempts that could potentially damage the dog clutch. If a driver commands engagement of the locking feature while a differential speed, a controller waits to command engagement of the dog clutch until the differential speed decreases below a threshold. The controller measures or infers a temperature of the differential fluid and adjusts the threshold to higher values when the temperature is cold.

Abstract: A clutch mechanism includes a coil of wire for producing an electromagnetic field, a locking ring secured against rotation within a case or housing, a gear engageable with the locking ring, and a lever that pivots in response to the electromagnetic field produced by energizing the coil causing the locking ring to engage the gear and hold the gear against rotation.

Abstract: A clutch mechanism includes a gear including clutch teeth, a housing having axial holes, including displaceable pins, each pin fitted in one of the holes, and a plate of forged powdered metal, the plate including second teeth, axial displacement of the pins causing axial displacement of the plate relative to the gear and the housing, and engagement of the second teeth with the clutch teeth.

Abstract: A clutch mechanism includes a coil of wire for producing an electromagnetic field, a locking ring secured against rotation within a case or housing, a gear engageable with the locking ring, and a lever that pivots in response to the electromagnetic field produced by energizing the coil causing the locking ring to engage the gear and hold the gear against rotation.

Abstract: A method for controlling wheel hop at a vehicle axle includes determining that one of a difference between average front and rear wheel speeds exceeds a reference difference, a frequency of a signal produced by an accelerometer mounted on the axle exceeds a reference frequency, and a frequency of a lock ring torque exceeds a second reference frequency; pulsing pressure in the wheel brakes of the axle; and reducing engine torque.

Abstract: A method for controlling a locking differential includes determining a temperature-dependent reference voltage at which a coil locks the differentia, determining an electric potential of a battery, using the battery to energize the coil and lock the differential, if the electric potential is equal to or greater than the reference voltage for a current temperature, and maintaining the differential unlocked, if the electric potential is less than the reference voltage.

Abstract: A method for controlling a locking differential for a vehicle includes using a coil to unlock the differential, if the vehicle stops for a period whose length is equal to or greater than a reference length, and using the coil to lock the differential, if the vehicle is moving or stopped for less than the reference length.

Abstract: A differential mechanism includes a case, a gear rotatable about an axis, a lock ring held against rotation relative to the case, a lever contacting the lock ring, and an electromagnetic coil that is displaced axially when energized, pivoting the lever, engaging the lock ring with the side gear, and preventing the gear from rotating relative to the case.

Abstract: A differential and axle assembly for an automotive vehicle driveline is disclosed. The assembly includes a differential drive pinion and a drive pinion shaft, the drive pinion shaft being splined to a drive pinion shaft flange. Axial and radial dimensional runout is minimized by spaced, front and rear pilot surfaces at axially spaced ends of the splines for the drive pinion shaft and the drive pinion flange.

Abstract: A method for controlling a locking differential includes determining a temperature-dependent reference voltage at which a coil locks the differentia, determining an electric potential of a battery, using the battery to energize the coil and lock the differential, if the electric potential is equal to or greater than the reference voltage for a current temperature, and maintaining the differential unlocked, if the electric potential is less than the reference voltage.

Abstract: A method for controlling a locking differential for a vehicle includes using a coil to unlock the differential, if the vehicle stops for a period whose length is equal to or greater than a reference length, and using the coil to lock the differential, if the vehicle is moving or stopped for less than the reference length.

Abstract: A differential and axle assembly for an automotive vehicle driveline is disclosed. The assembly includes a differential drive pinion and a drive pinion shaft, the drive pinion shaft being splined to a drive pinion shaft flange. Axial and radial dimensional runout is minimized by spaced, front and rear pilot surfaces at axially spaced ends of the splines for the drive pinion shaft and the drive pinion flange.