Abstract: A door has a wood frame core generally shaped as a planar plank having a first side and a second side. A polyurethane outer layer encapsulates the wood frame plank core, and the polyurethane outer layer has a density of preferably about 350-600 kg/m3. A plurality of concave embossments disposed on the polyurethane outer layer. An AB formula forms the polyurethane outer layer, and has a formula including a first component comprising a Polyol of at least 90% by weight, and a second component including Lupranat M20S. The wood frame core optionally includes strips of wood material disposed on the wood frame core for building up portions of the wood frame core. The fingerjoint plywood is preferably 25 mm thick and 10.7 kg and can be about 22-23 mm thickness.