Abstract: A two piece pulley is provided in which the pulley main housing and the outer pulley shell are molded without the bearing in place, thus eliminating an over-molding process. The pulley main housing is molded with a bear slip fit pocket. At least one of the bearing races of the bearing assembly includes an axially-protruding raised surface such as knurls or bumps. Each of the pulley main housing and the outer shell includes a bearing shield. On assembly, the bearing is slipped into the pocket on the pulley main housing and the outer shell is then ultrasonically welded to the main housing, thereby compressing the pulley material axially into the raised surface of the bearing race, locking the outer race of the bearing to the pulley in an axial direction. The raised surface on the bearing race allows the bearing assembly to grip the pulley in an axial direction.

Abstract: A method and system for verifying the spatial and coplanar alignment of a number of power transmission pulleys, particularly as used with an automotive internal combustion engine. A planar light source is provided at a reference location associated with the power transmission pulleys, and an illumination plane emitted by the planar light source is allowed to impinge upon the pulleys. Then, correct alignment of the pulleys is determined by comparing the locus of the intersection of the illumination plane with at least one of the pulleys with a locus of intersection of the illumination plane with another of the pulleys.

Abstract: A method and system for verifying the spatial and coplanar alignment of a number of power transmission pulleys, particularly as used with an automotive internal combustion engine. A planar light source is provided at a reference location associated with the power transmission pulleys, and an illumination plane emitted by the planar light source is allowed to impinge upon the pulleys. Then, correct alignment of the pulleys is determined by comparing the locus of the intersection of the illumination plane with at least one of the pulleys with a locus of intersection of the illumination plane with another of the pulleys.