Abstract: A crossover system, method and apparatus for an electric submersible pump (ESP) gas separators. A crossover of an ESP gas separator includes a first helical pathway for higher density fluid that extends at an angle of 10° to 40° from a horizontal plane through the crossover, the first helical pathway fluidly coupled to a spider bearing including crescent shaped vanes that remove rotational momentum from the higher density fluid, a second helical pathway for lower density fluid that tangentially intersects a crossover jacket, the first helical pathway and the second helical pathway defined by a channel having teardrop shaped openings in the crossover jacket that define channel exit ports venting to a casing annulus, and teardrop shaped openings in a crossover skirt that define a channel entrance, where the first helical pathway is around the channel and the second helical pathway is through an inside of the channel.

Abstract: A crossover system, method and apparatus for an electric submersible pump (ESP) gas separators. A crossover of an ESP gas separator includes a first helical pathway for higher density fluid that extends at an angle of 10° to 40° from a horizontal plane through the crossover, the first helical pathway fluidly coupled to a spider bearing including crescent shaped vanes that remove rotational momentum from the higher density fluid, a second helical pathway for lower density fluid that tangentially intersects a crossover jacket, the first helical pathway and the second helical pathway defined by a channel having teardrop shaped openings in the crossover jacket that define channel exit ports venting to a casing annulus, and teardrop shaped openings in a crossover skirt that define a channel entrance, where the first helical pathway is around the channel and the second helical pathway is through an inside of the channel.