Abstract: The present invention includes a method, apparatus, and computer readable medium for controlling a valve. Example embodiments of the present invention described herein utilize a soft cutoff threshold and soft cutoff procedure at which point the controller monotonically ramps a servo set-point to slowly overdrive the servo beyond a calibrated set-point range, wherein the servo transitions into a hard cutoff when the servo set-point reaches a predefined overdrive threshold.

Abstract: A system and method using a valve controller to control a valve. The valve controller including a position controller for moving the valve and a transmitter for providing information about the position of the valve. A calibration table and/or chart based on calibration data of the position controller is generated to provide a transmitter output value, wherein the transmitter need not be separately calibrated. The calibration table and/or chart may be stored in the position controller and provided to the transmitter upon completion of the calibration of the position controller. Dual power supply circuitry may be configured wherein a first power source supplies power to both the position controller and the transmitter to facilitate automatic calibration of the transmitter even when only the position controller is powered.

Abstract: A process control device may include a controller having a remote device trip initiation input, a local device trip initiation input, a remote trip condition input, and a local device reset input. The process control device may also include a device trip source determination module configured to determine a device trip source based on at least one of: the remote device trip initiation input and the local device trip initiation input. The process control device may further include a device reset determination module configured to: automatically generate a device reset when the device trip source determination module determines that the device trip source is a remote device trip and based on the remote trip condition input; or generate the device reset when the device trip source determination module determines that the device trip source is a local device trip and based on the local device reset input.

Abstract: To simplify the process of adjusting travel sensor alignments on process control valves, a method and system generates a graphical interface to display alignment information to a user or operator. The graphical interface visualizes the state of alignment between a feedback element and a sensing element that comprise a magnetic travel sensor on a process control valve. Using the graphical interface, the user or operator can easily determine whether the alignment between the feedback element and the sensing element is proper or correct. The graphical interface also provides information on whether or not physical adjustments are needed in order to fix detected alignment problems so that impending failures can be avoided and optimal performances can be achieved. In this manner, the method and system improves the reliability and accuracy of valve travel feedback.

Abstract: A diagnostic system and method for a field device implemented in a safety instrumented system includes detecting an occurrence of a safety event associated with the field device, overriding normal control of the field device to cause the field device to enter a safe state in response to the detected occurrence of the safety event, verifying the override of normal control of the field device, and transmitting a control signal to cause the field device to enter the safe state.

Abstract: The present disclosure relates to apparatuses, systems and methods for resetting process control devices. More specifically, the present disclosure relates to apparatuses, systems and methods for automatically resetting process control devices in particular circumstances.

Abstract: A system and method using a valve controller to control a valve. The valve controller including a position controller for moving the valve and a transmitter for providing information about the position of the valve. A calibration table and/or chart based on calibration data of the position controller is generated to provide a transmitter output value, wherein the transmitter need not be separately calibrated. The calibration table and/or chart may be stored in the position controller and provided to the transmitter upon completion of the calibration of the position controller. Dual power supply circuitry may be configured wherein a first power source supplies power to both the position controller and the transmitter to facilitate automatic calibration of the transmitter even when only the position controller is powered.

Abstract: The present invention includes a method, apparatus, and computer readable medium for controlling a valve. Example embodiments of the present invention described herein utilize a soft cutoff threshold and soft cutoff procedure at which point the controller monotonically ramps a servo set-point to slowly overdrive the servo beyond a calibrated set-point range, wherein the servo transitions into a hard cutoff when the servo set-point reaches a predefined overdrive threshold.

Abstract: To simplify the process of adjusting travel sensor alignments on process control valves, a method and system generates a graphical interface to display alignment information to a user or operator. The graphical interface visualizes the state of alignment between a feedback element and a sensing element that comprise a magnetic travel sensor on a process control valve. Using the graphical interface, the user or operator can easily determine whether the alignment between the feedback element and the sensing element is proper or correct. The graphical interface also provides information on whether or not physical adjustments are needed in order to fix detected alignment problems so that impending failures can be avoided and optimal performances can be achieved. In this manner, the method and system improves the reliability and accuracy of valve travel feedback.

Abstract: Example methods, apparatus and articles of manufacture to test safety instrumented system (SIS) solenoids are disclosed. A disclosed valve position control apparatus includes a relay to control a state of a solenoid and a valve positioner including a transmitter to transmit a solenoid test signal to the relay, electrical contacts to communicatively couple the solenoid test signal to the relay via one or more wires, and a solenoid tester to generate the solenoid test signal and to monitor a response of the solenoid when the solenoid test signal is transmitted to the relay to verify an operation of the solenoid.

Abstract: A diagnostic system and method for a field device implemented in a safety instrumented system includes detecting an occurrence of a safety event associated with the field device, overriding normal control of the field device to cause the field device to enter a safe state in response to the detected occurrence of the safety event, verifying the override of normal control of the field device, and transmitting a control signal to cause the field device to enter the safe state.

Abstract: A method of monitoring a fluid process control system having a control loop for controlling the flow of a material through a path in the fluid process control system. The control loop a control valve, a valve controller, and a fluid control line. The control valve is disposed in the path and is movable between an open position and a closed position. The valve controller is for controlling movement of the control valve. And, the fluid control line couples the valve controller to the control valve. The method detects a first pressure in the control loop with a first pressure sensor. Then, a second pressure can be detected at a location that is external to the control loop with a second pressure sensor. Finally, the method can include determining a characteristic of the control loop based on the first pressure.

Abstract: A method of monitoring a fluid process control system having a control loop for controlling the flow of a material through a path in the fluid process control system. The control loop a control valve, a valve controller, and a fluid control line. The control valve is disposed in the path and is movable between an open position and a closed position. The valve controller is for controlling movement of the control valve. And, the fluid control line couples the valve controller to the control valve. The method detects a first pressure in the control loop with a first pressure sensor. Then, a second pressure can be detected at a location that is external to the control loop with a second pressure sensor. Finally, the method can include determining a characteristic of the control loop based on the first pressure.

Abstract: A multi-functional or versatile emergency shutdown valve controller may be used in various different emergency shutdown configurations to enable the testing of different types and configurations of emergency shutdown devices and the supporting equipment associated therewith. In one example, a digital valve controller for use with an emergency shutdown valve includes two pressure sensors and is adapted to be connected to a pneumatic valve actuator and to a solenoid valve device to assist in the on-line testing of the valve actuator as well as in the on-line testing of the solenoid valve. To perform testing of the solenoid valve, the valve controller may measure the pressure at different ports of the solenoid valve as the solenoid valve is actuated for a very short period of time. The valve controller may determine whether the solenoid device is fully functional or operational based on the derivative of the difference between the measured pressure signals, i.e.

Abstract: Example methods, apparatus and articles of manufacture to test safety instrumented system (SIS) solenoids are disclosed. A disclosed valve position control apparatus includes a relay to control a state of a solenoid and a valve positioner including a transmitter to transmit a solenoid test signal to the relay, electrical contacts to communicatively couple the solenoid test signal to the relay via one or more wires, and a solenoid tester to generate the solenoid test signal and to monitor a response of the solenoid when the solenoid test signal is transmitted to the relay to verify an operation of the solenoid.

Abstract: A device intended to meet flameproof approval requirements is configured to have two compartments separated by an energy-limiting barrier. The first compartment of the device houses the wiring terminations that bear ignition-capable energy and, therefore, must be flameproof. The energy-limiting barrier is configured to limit the energy that can reach the second compartment to a level that is not ignition capable. This allows the second compartment to be safe without meeting the flameproof requirements, and allows user-interface elements such as switches and indicators to be designed in a more cost-effective manner.

Abstract: A multi-functional or versatile emergency shutdown valve controller may be used in various different emergency shutdown configurations to enable the testing of different types and configurations of emergency shutdown devices and the supporting equipment associated therewith. In one example, a digital valve controller for use with an emergency shutdown valve includes two pressure sensors and is adapted to be connected to a pneumatic valve actuator and to a solenoid valve device to assist in the on-line testing of the valve actuator as well as in the on-line testing of the solenoid valve. To perform testing of the solenoid valve, the valve controller may measure the pressure at different ports of the solenoid valve as the solenoid valve is actuated for a very short period of time. The valve controller may determine whether the solenoid device is fully functional or operational based on the derivative of the difference between the measured pressure signals, i.e.

Abstract: A multi-functional or versatile emergency shutdown valve controller may be used in various different emergency shutdown configurations to enable the testing of different types and configurations of emergency shutdown devices and the supporting equipment associated therewith. In one example, a digital valve controller for use with an emergency shutdown valve includes two pressure sensors and is adapted to be connected to a pneumatic valve actuator and to a solenoid valve device to assist in the on-line testing of the valve actuator as well as in the on-line testing of the solenoid valve. To perform testing of the solenoid valve, the valve controller may measure the pressure at different ports of the solenoid valve as the solenoid valve is actuated for a very short period of time. The valve controller may determine whether the solenoid device is fully functional or operational based on the derivative of the difference between the measured pressure signals, i.e.

Abstract: Disclosed herein is a controller and method useful for transferring control of a process control device between first and second control modes. The controller includes first and second servo control modules that generate first and second drive signals based on feedback information from first and second sensors for control of the process control device in accordance with first and second control modes, respectively. The controller also includes a feedback control transfer module that transfers control of the operation of the process control device from the first control mode to the second control mode based on the feedback information from the first sensor. In certain embodiments, such control transfer involves a control routine that initially generates the second drive signal based on the first drive signal to effectuate a smooth, bumpless transfer between the control modes.

Abstract: An emergency shutdown test system, wherein the emergency shutdown test system includes an emergency shutdown device controller and sensors to provide data to the controller, the controller having a processor, a memory coupled to the processor and an auxiliary input, wherein an emergency shutdown test is stored in the memory, and the auxiliary input is adapted to receive a binary signal and sensor data. Routines are stored in the memory and are adapted to be executed on the processor to cause the emergency shutdown test to be performed in response to the receipt of the binary signal at the auxiliary input and to cause sensor data to be recorded in the memory during the emergency shutdown test.