Patents by Inventor Jin Cai

Jin Cai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12652853
    Abstract: A method for forming a semiconductor structure is provided. The method includes forming a first plurality of strip patterns and a second plurality of strip patterns that extend over an epitaxial stack in a first horizontal direction and are alternately arranged in a second horizontal direction perpendicular to the first horizontal direction. The method further includes patterning the first plurality of strip patterns to form a first plurality of island patterns, and patterning the second plurality of strip patterns to form a second plurality of island patterns. The first plurality of island patterns and the second plurality of island patterns are alternately arranged in the second horizontal direction. The method further includes etching the epitaxial stack using the first plurality of island patterns and second plurality of island patterns, thereby forming a fin structure.
    Type: Grant
    Filed: January 10, 2023
    Date of Patent: June 9, 2026
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Kuan-Ting Pan, Kuo-Cheng Chiang, Shi-Ning Ju, Jin Cai, Chih-Hao Wang
  • Patent number: 12648236
    Abstract: A method includes etching a dielectric layer to form a dielectric fin, depositing a transition metal dichalcogenide layer on the dielectric fin, and performing an anisotropic etching process on the transition metal dichalcogenide layer. Horizontal portions of the transition metal dichalcogenide layer are removed, and vertical portions of the transition metal dichalcogenide layer on sidewalls of the dielectric fin remain to form a vertical semiconductor ring. The method further includes forming a gate stack on a first portion of the two-dimensional semiconductor vertical semiconductor ring, and forming a source/drain contact plug, wherein the source/drain contact plug contacts sidewalls of a second portion of the vertical semiconductor ring.
    Type: Grant
    Filed: May 8, 2024
    Date of Patent: June 2, 2026
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Sheng-Kai Su, Jin Cai
  • Patent number: 12641830
    Abstract: A method for forming vertical gate all around transistors includes forming stack of semiconductor layers on a lower source/drain region. The stack of semiconductor layers includes a first layer, a second layer on the first layer, and a third layer on the second layer. The first and third layers have substantially identical compositions and are selectively etchable with respect to the second layer. The first and second layers can be selectively removed and replaced with inner spacers. The second layer can be selectively removed and replaced with a gate electrode.
    Type: Grant
    Filed: May 2, 2023
    Date of Patent: May 26, 2026
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Yu-Xuan Huang, Hou-Yu Chen, Cheng-Ting Chung, Jin Cai
  • Patent number: 12635183
    Abstract: A semiconductor structure includes a substrate, a first device unit and a second device unit. The substrate includes a first region and a second region. The first device unit is disposed on the first region, and includes a plurality of first channel portions and two first source/drain portions. The second device unit is disposed on the second region, and includes a lower device and an upper device. The lower device is disposed on the second region, and includes at least one lower channel portion and two lower source/drain portions. The upper device is disposed above and spaced apart from the lower device, and includes at least one upper channel portion and two upper source/drain portions. A number of the first channel portions is greater than a number of the at least one lower channel portion and greater than a number of the at least one upper channel portion.
    Type: Grant
    Filed: June 21, 2023
    Date of Patent: May 19, 2026
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Cheng-Ting Chung, Yi-Bo Liao, Jin Cai
  • Publication number: 20260129931
    Abstract: A semiconductor structure and a manufacturing method thereof are provided. The manufacturing method of the semiconductor structure includes: epitaxially growing a semiconductor material among at least two channel layers; implanting pnictogen dopants in the semiconductor material; implanting chalcogen dopants in the semiconductor material; annealing the semiconductor material with the chalcogen dopants; forming a bottom contact etching stop layer (BCESL) on the semiconductor material with the chalcogen dopants; and etching the BCESL and forming a metal layer above the semiconductor material.
    Type: Application
    Filed: November 5, 2024
    Publication date: May 7, 2026
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Jui-Lin KUO, Jin CAI, Wan-Ting KUNG, Huang-Lin CHAO, CHIH-HAO WANG
  • Publication number: 20260113985
    Abstract: A device includes a bottom transistor and a top transistor over the bottom transistor to form a complementary field effect transistor. The bottom transistor includes an active channel layer, a floating channel layer, a gate structure, a first source/drain epitaxial structure, and a second source/drain epitaxial structure. The floating channel layer is over the active channel layer. The gate structure wraps around the active channel layer and the floating channel layer. The first source/drain epitaxial structure and the second source/drain epitaxial structure are connected to the active channel layer and spaced apart from the floating channel layer.
    Type: Application
    Filed: October 21, 2024
    Publication date: April 23, 2026
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Cheng-Ting CHUNG, Jin CAI
  • Publication number: 20260026059
    Abstract: Embodiments of the present disclosure provide a GAA device fabricated from a substrate having a (551)<110> top surface. Selecting the (551)/<110> substrate enables channel height scaling with improved hole mobility and without sacrificing electron mobility.
    Type: Application
    Filed: December 12, 2024
    Publication date: January 22, 2026
    Inventors: Chen-Han LU, Jin CAI, Chih-Hao WANG, Kuo-Cheng CHIANG, Sheng-Kai SU, Chien-Hong CHEN
  • Publication number: 20250374660
    Abstract: A semiconductor device and a method of manufacturing the semiconductor device are provided. The method includes the following steps. A plurality of first semiconductor layers and a plurality of second semiconductor layers alternately stacked over a substrate are formed. The second semiconductor layers are removed to form openings between the first semiconductor layers. A plurality of gate dielectric layers is formed, and each of the gate dielectric layers surrounds one of the first semiconductor layers respectively. A plurality of floating gate layers is formed, wherein the floating gate layers are electrically connected to each other and surround the gate dielectric layers respectively, and the gate dielectric layers are located between the first semiconductor layers and the floating gate layers respectively.
    Type: Application
    Filed: May 31, 2024
    Publication date: December 4, 2025
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Wang-Chun Huang, Hou-Yu Chen, Jin CAI, Chih-Hao Wang
  • Publication number: 20250366115
    Abstract: The present disclosure provides a semiconductor device and a method of forming the same. A method according one embodiment of the present disclosure includes forming a first stack over a substrate and a second stack over the first stack. The first stack includes semiconductor layers interleaved by dielectric layers. The second stack includes channel layers interleaved by sacrificial layers. The method also includes patterning the second stack to form a fin-shape structure, recessing a portion of the fin-shape structure to form a recess exposing a top surface of the first stack, epitaxially growing an epitaxial feature directly from the top surface of the first stack, removing the sacrificial layers to release the channel layers, and forming a gate structure wrapping around each of the channel layers.
    Type: Application
    Filed: August 1, 2025
    Publication date: November 27, 2025
    Inventors: Min Cao, Jin Cai, Hou-Yu Chen
  • Publication number: 20250366074
    Abstract: The various described embodiments provide a transistor with a negative capacitance, and a method of creating the same. The transistor includes a gate structure having a ferroelectric layer. The ferroelectric layer is formed by forming a thick ferroelectric film, annealing the ferroelectric film to have a desired phase, and thinning the ferroelectric film to a desired thickness of the ferroelectric layer. This process ensures that the ferroelectric layer will have ferroelectric properties regardless of its thickness.
    Type: Application
    Filed: August 6, 2025
    Publication date: November 27, 2025
    Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Feng YUAN, Ming-Shiang LIN, Chia-Cheng HO, Jin CAI, Tzu-Chung WANG, Tung Ying LEE
  • Publication number: 20250359166
    Abstract: A method for forming vertical gate all around transistors includes forming stack of semiconductor layers on a lower source/drain region. The stack of semiconductor layers includes a first layer, a second layer on the first layer, and a third layer on the second layer. The first and third layers have substantially identical compositions and are selectively etchable with respect to the second layer. The first and second layers can be selectively removed and replaced with inner spacers. The second layer can be selectively removed and replaced with a gate electrode.
    Type: Application
    Filed: July 29, 2025
    Publication date: November 20, 2025
    Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Yu-Xuan HUANG, Hou-Yu CHEN, Cheng-Ting CHUNG, Jin CAI
  • Publication number: 20250357317
    Abstract: A device includes: a first stack of first semiconductor nanostructures; a second stack of second semiconductor nanostructures on the first stack of first semiconductor nanostructures; a third stack of first semiconductor nanostructures adjacent the first stack; a first gate structure wrapping around the first stack and the second stack; a second gate structure wrapping around the third stack; a gate isolation structure between the first gate structure and the second gate structure; a dielectric layer on the second gate structure and laterally abutting the gate isolation structure; and a via. The via includes: a first portion that extends in a first direction, the first portion being on the first gate structure, the gate isolation structure and the dielectric layer; and a second portion that extends in a second direction transverse the first direction.
    Type: Application
    Filed: July 24, 2025
    Publication date: November 20, 2025
    Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Yi-Bo LIAO, Jin CAI
  • Publication number: 20250359266
    Abstract: Semiconductor devices and methods of forming the same are provided. A method includes providing a workpiece having a semiconductor structure; depositing a two-dimensional (2D) material layer over the semiconductor structure; forming a source feature and a drain feature electrically connected to the semiconductor structure and the 2D material layer, wherein the source feature and drain feature include a semiconductor material; and forming a gate structure over the two-dimensional material layer and interposed between the source feature and the drain feature. The gate structure, the source feature, the drain feature, the semiconductor structure and the 2D material layer are configured to form a field-effect transistor. The semiconductor structure and the 2D material layer function, respectively, as a first channel and a second channel between the source feature and the drain feature.
    Type: Application
    Filed: July 15, 2025
    Publication date: November 20, 2025
    Inventors: Cheng-Ting Chung, Chien-Hong Chen, Mahaveer Sathaiya Dhanyakumar, Hou-Yu Chen, Jin Cai, Kuan-Lun Cheng
  • Publication number: 20250355584
    Abstract: The present application discloses example operating methods for memory controllers, memory controllers, systems, and electronic devices. The operating methods include: in response to a working mode switching command, determining redundancy check data in a cache of a memory controller, the redundancy check data to be used for data recovery of a storage area in a memory array; and sending, to a memory device, a write command to cause writing of the redundancy check data into a backup area of the memory array. Other examples are described.
    Type: Application
    Filed: July 30, 2025
    Publication date: November 20, 2025
    Inventors: Jin Cai, Xianwu Luo
  • Publication number: 20250349722
    Abstract: In an embodiment, a device includes: a lower source/drain region; an upper source/drain region; a nanostructure between the upper source/drain region and the lower source/drain region; a gate structure extending into a sidewall of the nanostructure, the gate structure including a gate dielectric and a gate electrode, an outer sidewall of the gate electrode being aligned with an outer sidewall of the gate dielectric; and a gate contact adjacent the gate structure, the gate contact extending along the outer sidewall of the gate electrode and the outer sidewall of the gate dielectric.
    Type: Application
    Filed: July 21, 2025
    Publication date: November 13, 2025
    Inventors: Kuo-Cheng Chiang, Chih-Hao Wang, Guan-Lin Chen, Yu-Xuan Huang, Jin Cai
  • Publication number: 20250344503
    Abstract: A method includes forming a complementary Field-Effect Transistor (CFET) including a first FinFET and a second FinFET. The processes for forming the first FinFET includes forming at least one semiconductor fin having a first total count, and forming a first gate stack on the at least one semiconductor fin. The second FinFET is vertically aligned to the first FinFET. The processes for forming the second FinFET includes forming a plurality of semiconductor fins, wherein the plurality of semiconductor fins have a second total count greater than the first total count, and forming a second gate stack on the plurality of semiconductor fins.
    Type: Application
    Filed: July 14, 2025
    Publication date: November 6, 2025
    Inventors: Cheng-Ting Chung, Jin Cai, Szuya Liao
  • Publication number: 20250338580
    Abstract: The present disclosure provides a semiconductor device and a method of forming the same. A method according one embodiment of the present disclosure includes forming a first stack over a substrate and a second stack over the first stack. The first stack includes semiconductor layers interleaved by dielectric layers. The second stack includes channel layers interleaved by sacrificial layers. The method also includes patterning the second stack to form a fin-shape structure, recessing a portion of the fin-shape structure to form a recess exposing a top surface of the first stack, epitaxially growing an epitaxial feature directly from the top surface of the first stack, removing the sacrificial layers to release the channel layers, and forming a gate structure wrapping around each of the channel layers.
    Type: Application
    Filed: September 11, 2024
    Publication date: October 30, 2025
    Inventors: Min Cao, Jin Cai, Hou-Yu Chen
  • Publication number: 20250331269
    Abstract: A device includes a substrate, a dielectric layer, carbon nanotubes (CNTs), a gate structure, gate spacers, source/drain epitaxy structures, and source/drain contacts. The dielectric layer is over the substrate. The CNTs are over the dielectric layer. The gate structure is over the substrate, in which the gate structure covers the CNTs from a top view. The gate spacers are on opposite sidewalls of the gate structure. The source/drain epitaxy structures are over the substrate and on opposite sides of the gate structure, in which in a cross-sectional view, the source/drain epitaxy structures are in contact with opposite ends of the CNTs and opposite sidewalls of the dielectric layer. The source/drain contacts are over the source/drain epitaxy structures, respectively.
    Type: Application
    Filed: June 30, 2025
    Publication date: October 23, 2025
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Mahaveer Sathaiya DHANYAKUMAR, Cheng-Ting CHUNG, Chien-Hong CHEN, Jin CAI, Chung-Wei WU
  • Publication number: 20250318169
    Abstract: A manufacturing method of a semiconductor device includes: forming semiconductor nanosheets over a semiconductor substrate, where the semiconductor nanosheets are vertically stacked over each other and separates apart from each other, and a bottom semiconductor nanosheet is most proximate from the semiconductor substrate; forming a gate dielectric layer around each of the semiconductor nanosheets and on the semiconductor substrate; forming a dielectric spacer in a gap between the bottom semiconductor nanosheet and the semiconductor substrate to adjoin the gate dielectric layer; and forming a gate metal layer on the gate dielectric layer and surrounding the dielectric spacer.
    Type: Application
    Filed: June 17, 2025
    Publication date: October 9, 2025
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Wang-Chun Huang, Hou-Yu Chen, Jin Cai, Chih-Hao Wang
  • Publication number: 20250311410
    Abstract: In an embodiment, a device includes: a dielectric wall; nanostructures abutting the dielectric wall; a lower source/drain region adjoining a lower subset of the nanostructures; an upper source/drain region adjoining an upper subset of the nanostructures, the upper source/drain region oppositely doped from the lower source/drain region; and a shared source/drain contact contacting the upper source/drain region and the lower source/drain region, the shared source/drain contact extending into the dielectric wall.
    Type: Application
    Filed: June 9, 2025
    Publication date: October 2, 2025
    Inventors: Cheng-Ting Chung, Yi-Bo Liao, Jin Cai