Abstract: A battery pack includes a battery module housing configured to receive a plurality of battery cells, a battery pack case configured to receive one or more of battery module housings, a water tank located above the battery module housings, and a heat sink located under the battery module housings. At least a portion of the surface of the battery module housing that faces the water tank is open, whereby, when fire breaks out in the battery cell, it is possible to rapidly and accurately prevent spread of flames of the ignited battery cell.

Abstract: Discussed is a battery module, including at least one battery cell, a pair of pressing plates respectively disposed at opposite side surfaces of the at least one battery cell, and a module cover coupled to the pair of pressing plates to cover an upper side or a lower side of the at least one battery cell, wherein opposite ends of the module cover overlap an upper end or a lower end of the pair of pressing plates, and have a plurality of welding portions and a plurality of auxiliary welding beads alternately arranged along a longitudinal direction of the module cover, and wherein the opposite ends of the module cover are welded to the pair of pressing plates at the plurality of welding portions.

Abstract: A battery module prevents performance degradation due to a swelling phenomenon caused by charging and discharging and increases durability. The battery module includes a cell assembly comprising a plurality of battery cells stacked in a left-right direction; and a module housing configured to accommodate the cell assembly therein. The module housing includes an upper plate covering an upper portion of the cell assembly, a left plate covering a left portion of the cell assembly, a right plate covering a right portion of the cell assembly, and a lower plate covering a lower portion of the cell assembly, and at least one of the left plate and the right plate includes a support portion having a shape protruding toward the cell assembly from an inner surface facing the plurality of battery cells to pressurize at least a part of the cell assembly with a relatively small volume expansion.

Abstract: A battery case shaping apparatus and method shape a pouch-shaped battery case. The battery case shaping apparatus includes a conductive liquid and positive and negative electrodes each configured to generate electric discharge in the conductive liquid in order to prevent a laminate sheet for battery cases from being damaged by friction between a punch and a die and to allow the entirety of the laminate sheet to be elongated.

Abstract: A punch pin hole inspection apparatus and method uses a punch and a die capable of checking defects or damage, specifically pin holes or microcracks, due to shaping immediately after finishing shaping a laminate sheet into a battery case using the punch.

Abstract: A battery case shaping apparatus includes a punch, a die, a holder, and an elastic separator. The punch is configured to press a laminate sheet into a shape of an electrode assembly receiving portion. The die has formed therein an accommodation portion having a size corresponding to the electrode assembly receiving portion. The holder is configured to fix the an outer periphery of the laminate sheet. The elastic separator is located under the punch in order to prevent direct contact between the punch and the laminate sheet. A battery case manufacturing process uses the battery case shaping apparatus to manufacture a battery case.

Abstract: A battery module, which includes at least one battery cell and a module case for packaging the at least one battery cell, wherein the module case includes: a top cover configured to cover an upper side of the at least one battery cell; and a side plate configured to cover all of opposing side surfaces of the top cover and opposing side surfaces of the at least one battery cell and configured to be coupled to the top cover by fitting.

Abstract: The present invention relates to an ultrasonic welding apparatus including a horn unit including a horn wherein the horn is configured to contact a target to be welded and a vibrator configured to apply vibration to the horn; an anvil unit including an anvil having an first flat surface on which the target to be welded is configured to be placed and a support portion configured to support the anvil in a rotatable state; and a welding main body configured to have the horn unit and the anvil unit fixed thereto, wherein the anvil is rotated in a state of being supported by the support portion such that the first flat surface of the anvil is parallel to a welding surface of the horn, whereby parallelism between the horn and the anvil may be easily achieved, and welding quality may be improved.

Abstract: Disclosed is a pressing jig for welding an electrode lead located in a lead slit formed at the bus bar to the bus bar in a closely adhered state. The pressing jig includes a first frame having a first distance adjusting unit and a first pressing unit, and a second frame having a second distance adjusting unit facing the first distance adjusting unit and a second pressing unit facing the first pressing unit. The first frame and the second frame are coupled so that a distance between first pressing unit and the second pressing unit is increased when a distance between the first distance adjusting unit and the second distance adjusting unit is decreased, and the distance between first pressing unit and the second pressing unit is decreased when the distance between the first distance adjusting unit and the second distance adjusting unit is increased.

Abstract: Discussed is an automatic pressing jig apparatus to couple a bus bar and a lead assembly of a battery module to each other. The automatic pressing jig apparatus can include a first presser and a second presser having a first pressing rod and a second pressing rod, respectively, and at least one contactor connected to both the first presser and the second presser and configured to receive a pressing force from the first presser and the second presser to secure the bus bar to the lead assembly.

Abstract: Disclosed is a battery module, which includes a plurality of battery cells having electrode leads protruding thereon, and a bus bar assembly for electrically connecting the electrode leads of the plurality of battery cells. The bus bar assembly includes a bus bar frame, a plurality of lead slots defined by the bus bar frame so that the electrode leads pass therethrough, at least one sensing bus bar disposed between the plurality of lead slots and connected to the electrode leads, and an elastic guider disposed at the rear of the at least one sensing bus bar in a front and rear direction of the bus bar frame.

Abstract: Disclosed is an automatic pressing jig apparatus including a plurality of pressing units configured to simultaneously press a plurality of bus bars provided in the battery module, the plurality of pressing units pressing an end portion of a lead assembly from an upper portion of the bus bar so that the lead assembly does not protrude through a lead slit of a bus bar among the plurality of bus bars; a support plate connected to one end portion of the plurality of pressing units to support the plurality of pressing units; and a distance adjusting unit connected to the support plate to move the support plate so that the plurality of pressing units are moved away from or closer to the battery module.

Abstract: A cell assembly includes a first cell sleeve and a first battery cell in a first section of the first cell sleeve. The cell assembly further includes a second battery cell in a second section of the cell sleeve and a first connector between the first battery cell and the second battery cell. The first connector electrically connects the first battery cell and the second battery cell. The first battery cell includes a first electrode tab at a first side of the first battery cell and a second electrode tab at a second side of the first battery cell. The second battery cell includes a third electrode tab at a first side of the second battery cell and a fourth electrode tab at a second side of the second battery cell.

Abstract: Provided is an automatic pressing jig apparatus including: a plurality of contacting units configured to simultaneously press each of a plurality of bus bars provided in a battery module and press an end of a lead assembly from a top of the plurality of bus bars to prevent the lead assembly from protruding from a surface of the plurality of bus bars; a pair of pressing units connected to the plurality of contacting units and configured to adjust a pressing force of the plurality of contacting units with respect to the plurality of bus bars; a support frame supporting the pair of pressing units; and a distance adjusting unit connected to the support frame and configured to ascend or descend the support frame to move the plurality of contacting units away from or close to the battery module.

Abstract: A cell assembly includes a first sleeve. The first sleeve includes a first side, a second side facing the first side, and a third side connecting the first side and the second side. The sleeve also includes a first open end between the first side and the second side, a second open end between the first side and the second side, and opposite the first open end, and a third open end between the first open end and the second open end and opposite the third side. The cell assembly includes a first pouch-type cell between the first side and the second side of the first sleeve. A first surface of the first pouch-type cell is adjacent to the third open end. A second surface of the first pouch-type cell is opposite the first surface, and spaced apart from the third side of the first sleeve by a predetermined distance.

Abstract: Provided are a battery module, a battery pack and a vehicle including the same. The battery module includes a battery cell stack in which a plurality of battery cells are stacked; a bus bar to which electrode leads respectively provided in the plurality of battery cells are coupled; and a cover in which the battery cell stack is accommodated, wherein the bus bar is provided such that at least a part of the bus bar is in contact with upper surfaces of the electrode leads.

Abstract: The present invention relates to a battery module comprising: a plurality of battery cells disposed to overlap each other in a thickness direction thereof; a battery case configured to accommodate the battery cells and having a structure of which a lower portion is opened; and a heat dissipation member comprising a cover plate coupled to the lower portion of the battery case to support the battery cell and a heat dissipation body provided on one surface of the cover plate, on which the battery cell is supported, to dissipate heat generated in the battery cell, wherein the heat dissipation body comprises a first heat transfer material provided to be connected to a center of one surface of the cover plate in a longitudinal direction of the battery cell and a second heat transfer material provided on both portions of the first heat transfer material and having a structure aligned in a plurality of rows in the longitudinal direction of the battery cell, and the second heat transfer materials are aligned so that a

Abstract: An interconnect board (ICB) assembly suitable for a battery module of horizontal stack structure including unidirectional battery cells stacked with cell leads facing each other includes an ICB frame in which cell leads of unidirectional battery cells are configured to be received such that the unidirectional battery cells having the cell leads at one end are configured to be placed facing each other with the cell leads facing each other, and busbars formed in the ICB frame and configured to be electrically connected to the cell leads, wherein the ICB frame is configured to be connected to another ICB frame with a hinge structure in a lengthwise direction of the ICB frame. A battery module including the ICB assembly and a method for fabricating the battery module are also provided.

Abstract: The present invention relates to a battery module comprising: a plurality of battery cells disposed to overlap each other in a thickness direction thereof; a battery case configured to accommodate the battery cells and having a structure of which a lower portion is opened; and a heat dissipation member comprising a cover plate coupled to the lower portion of the battery case to support the battery cell and a heat dissipation body provided on one surface of the cover plate, on which the battery cell is supported, to dissipate heat generated in the battery cell, wherein the heat dissipation body comprises first heat transfer materials, which are aligned in plurality of rows in a longitudinal direction of the battery cell on one surface of the cover plate, and the first heat transfer materials are aligned so that an interval therebetween is gradually narrowed from a center to both ends of the battery cell to gradually improve heat dissipation performance from the center to both the ends of the battery cell.

Abstract: Provided is a laser welding apparatus configured to weld an electrode lead of at least one secondary battery of a battery module and a main bus bar configured to electrically connect a plurality of secondary batteries to each other. The laser welding apparatus includes: a laser beam emitting unit including a laser emitting element to irradiate a laser beam to the electrode lead and the main bus bar; a pressing jig including a pressing bar configured to move in a left-and-right direction such that the electrode lead is adhered to the main bus bar; and a blocking block movable to block the laser beam generated in the laser beam emitting unit from reaching the at least one secondary battery or movable to allow the generated laser beam to pass therethrough, according to a position of the pressing bar moved in the left-and-right direction.