Abstract: An exhaust gas mixer configured to turn exhaust gas including a reluctant into a backward flow is provided. The mixer is further configured to turn the backward flow into a forward flow and direct the exhaust gas into an SCR.

Abstract: A method for purging reductant from a reductant supply system is disclosed. The method includes dispensing reductant into an exhaust system via a dispensing device. The method also includes purging the dispensing device by urging reductant from the dispensing device to a reductant source.

Abstract: A fuel injector for a work machine is disclosed. The fuel injector has nozzle member having at least one orifice and a needle valve element having a tip end. The needle valve element is axially movable to selectively allow and block fuel flow through the at least one orifice with the tip end. The fuel injector also has at least one supply passageway in communication with the tip end of the needle valve and a variable restrictive device disposed within the at least one supply passageway.

Abstract: A control system for a fuel injector is disclosed. The control system has a nozzle member with at least one orifice, and a needle check valve. The needle check valve is recipratingly disposed to open and close the at least one orifice. The control system also has a control chamber located at the base end of the needle check valve, and a control valve movable to selectively drain and fill the control chamber. The control system further has an injector body, a first piston located within the injector body, and a second piston located within the injector body. The first piston is operatively connected to the control valve to move the control valve. The second piston is located a distance from the first piston to form a coupling chamber. The control system additionally has a partial-ball check valve associated with the coupling chamber to selectively replenish the coupling chamber.

Abstract: An actuator for a fuel injector is disclosed. The actuator has a piezo element, a casing, and at least one end plate. The casing is fabricated through a deep draw process, has bellows, and is configured to house the piezo element. The at least one end plate is hermetically connected to an end portion of the casing.

Abstract: Fuel injectors having control passages with relatively large volumes may have limited responsiveness. The injector described herein may help to reduce the control passage volume and improve responsiveness by providing a chamber for receiving a fluid, a control valve, a flow passage, and an insert. The control valve may be moveable between a first position and a second position. The flow passage may extend between the control valve and the chamber, and the flow passage may define a first volume. The insert may be located within the flow passage, and the insert may occupy a second volume. The placement of the insert within the flow passage reduces the volume of the flow passage that is available to receive the fluid to a third volume equal to the first volume less the second volume.

Abstract: An actuator for a fuel injector is disclosed. The actuator has a piezo element, a casing, and at least one end plate. The casing is fabricated through a deep draw process, has bellows, and is configured to house the piezo element. The at least one end plate is hermetically connected to an end portion of the casing.

Abstract: A fuel injector for a machine is disclosed. The fuel injector has a nozzle member with a first end and a second end. The first end of the fuel injector has at least one orifice. The fuel injector also has a control chamber located at the second end of the nozzle member with an end wall portion approximately orthogonal to an axial direction of the nozzle member. The fuel injector further has a port disposed in the end wall portion of the control chamber and at least one passageway in fluid communication with the control chamber via the port. The fuel injector additionally has a needle valve element with a tip end and a base end. The tip end is configured to selectively block fuel flow through the at least one orifice. The base end has a recess configured to cap off the port.

Abstract: A fuel system for a work machine is disclosed. The fuel system has a fuel injector, a first source of fuel at a first pressure, a second source of fuel at a second pressure, and a pressure control device. The pressure control device is disposed between the fuel injector and the first and second sources. The pressure control device is configured to selectively direct the fuel at the first pressure and the fuel at the second pressure to the fuel injector.

Abstract: Extremely high injection pressures are achieved in a common rail fuel injection system via a movable intensifier positioned in each fuel injector. The fuel injectors are individually controlled via a single electrical actuator that moves between positions that connect an intensifier control cavity either to the high pressure common rail or a low pressure reservoir. Leakage is avoided between injection events by maintaining opposing hydraulic surfaces of the intensifier and needle valve exposed to fluid pressure in the high pressure rail. This avoids pressure differentials and leakage associated with guide surfaces separating high and low pressure areas.

Abstract: An actuator for a fuel injector is disclosed. The actuator has a piezo element, a casing, and at least one end plate. The casing is fabricated through a deep draw process, has bellows, and is configured to house the piezo element. The at least one end plate is hermetically connected to an end portion of the casing.

Abstract: A control system for a fuel injector is disclosed. The control system has a nozzle member with at least one orifice, and a needle check valve. The needle check valve is recipratingly disposed to open and close the at least one orifice. The control system also has a control chamber located at the base end of the needle check valve, and a control valve movable to selectively drain and fill the control chamber. The control system further has an injector body, a first piston located within the injector body, and a second piston located within the injector body. The first piston is operatively connected to the control valve to move the control valve. The second piston is located a distance from the first piston to form a coupling chamber. The control system additionally has a partial-ball check valve associated with the coupling chamber to selectively replenish the coupling chamber.

Abstract: A fuel injector for a machine is disclosed. The fuel injector has a nozzle member with a first end and a second end. The first end of the fuel injector has at least one orifice. The fuel injector also has a control chamber located at the second end of the nozzle member with an end wall portion approximately orthogonal to an axial direction of the nozzle member. The fuel injector further has a port disposed in the end wall portion of the control chamber and at least one passageway in fluid communication with the control chamber via the port. The fuel injector additionally has a needle valve element with a tip end and a base end. The tip end is configured to selectively block fuel flow through the at least one orifice. The base end has a recess configured to cap off the port.

Abstract: A fuel injector for a work machine is disclosed. The fuel injector has nozzle member having at least one orifice and a needle valve element having a tip end. The needle valve element is axially movable to selectively allow and block fuel flow through the at least one orifice with the tip end. The fuel injector also has at least one supply passageway in communication with the tip end of the needle valve and a variable restrictive device disposed within the at least one supply passageway.

Abstract: A fuel system for a work machine is disclosed. The fuel system has a fuel injector, a first source of fuel at a first pressure, a second source of fuel at a second pressure, and a pressure control device. The pressure control device is disposed between the fuel injector and the first and second sources. The pressure control device is configured to selectively direct the fuel at the first pressure and the fuel at the second pressure to the fuel injector.

Abstract: In one class of fuel injection systems, the individual fuel injectors cycle between high and low pressure during and between injection sequences in a given engine cycle. The fuel injectors may be hydraulically actuated, mechanically actuated, and possibly include common rail injectors equipped with an admission valve that enable the fuel injectors to cycle between high and low pressures. Many of these fuel injection systems also include a directly controlled nozzle valve that can apply or relieve pressure on a closing hydraulic surface associated with the nozzle valve. The nozzle valve is typically spring-biased and therefore has a pre-defined valve opening pressure that defines at what fuel pressure the nozzle valve will open when pressure is relieved on its closing hydraulic surface.

Abstract: In one class of fuel injection systems, the individual fuel injectors cycle between high and low pressure during and between injection sequences in a given engine cycle. The fuel injectors may be hydraulically actuated, mechanically actuated, and possibly include common rail injectors equipped with an admission valve that enable the fuel injectors to cycle between high and low pressures. Many of these fuel injection systems also include a directly controlled nozzle valve that can apply or relieve pressure on a closing hydraulic surface associated with the nozzle valve. The nozzle valve is typically spring-biased and therefore has a pre-defined valve opening pressure that defines at what fuel pressure the nozzle valve will open when pressure is relieved on its closing hydraulic surface.

Abstract: A control (30) for controlling a variable valve actuation mechanism (26) of an internal combustion engine (10) to regenerate a particulate filter (35) in the exhaust system (25) of the engine. The control comprises an operating program (50, 50A) for regenerating the particulate filter while the engine is running under its owns power by causing the variable valve actuation mechanism to change the timing of engine cylinder valves during an engine operating cycle, and as a result, elevate the temperature of flow through the exhaust system to a temperature that is effective to combust particles trapped by the filter.

Abstract: A control (30) for controlling a variable valve actuation mechanism (26) of an internal combustion engine (10) to regenerate a NOx adsorber catalyst (35) in the exhaust system (22) of the engine. The control comprises an operating program (50) for regenerating the catalyst while the engine is running under its own power by causing the variable valve actuation mechanism to change the timing of operation of the intake valves (18) so as to transition the fuel-air ratio of mixture that is being combusted in the cylinders (16) from a relatively leaner mixture to a mixture that sufficiently richer than stoichiometric to effectively regenerate the catalyst.

Abstract: A control (30) for controlling a variable valve actuation mechanism (26) of an internal combustion engine (10) to regenerate a NOx adsorber catalyst (35) in the exhaust system (22) of the engine. The control comprises an operating program (50) for regenerating the catalyst while the engine is running under its own power by causing the variable valve actuation mechanism to change the timing of operation of the intake valves (18) so as to transition the fuel-air ratio of mixture that is being combusted in the cylinders (16) from a relatively leaner mixture to a mixture that sufficiently richer than stoichiometric to effectively regenerate the catalyst.