Patents by Inventor Jinichiro Kato

Jinichiro Kato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7759270
    Abstract: An environmentally friendly polymerization catalyst for polyalkylene terephthalate which does not use a heavy metal such as antimony, and a method for producing polyalkylene terephthalate using the catalyst. The catalyst for polymerizing a polyalkylene terephthalate is a titanium oxide sol containing an organic solvent as a dispersion medium, the sol has a light transmittance of not less than 50%, the light transmittance being measured by adjusting a concentration of the titanium oxide in the sol to 0.7 g/L and setting an optical path length to 1 cm in a wavelength range of 400 to 800 nm, and the amount of hydroxyl groups per 1 g of titanium oxide is not less than 1.8 mmol.
    Type: Grant
    Filed: May 11, 2006
    Date of Patent: July 20, 2010
    Assignee: Fuji Titanium Industry Co., Ltd.
    Inventors: Jinichiro Kato, Yoshiki Takeda, Takafumi Konishi
  • Patent number: 7666975
    Abstract: There is provided a polyketone comprising repeating units, 95-100 mole % of which are 1-oxotrimethylene and having an intrinsic viscosity of 2.5-20 dl/g, wherein the content of Pd element is 0-20 ppm, terminal structures include an alkyl ester group (terminal group A) and an alkyl ketone group (terminal group B), and the equivalent ratio of terminal group A/terminal group B is 0.1-8.0. The polyketone of the present invention can be used in any forms, such as fibers and films, and can be applied to a wide variety of the uses such as clothing, reinforcing materials for rubbers, resins, cements, and optical fibers, electronic materials, battery materials, civil engineering materials, medical materials, daily commodities, fishery materials, and packaging materials.
    Type: Grant
    Filed: August 16, 2007
    Date of Patent: February 23, 2010
    Assignee: Asahi Kasei Fibers Corporation
    Inventors: Ryu Taniguchi, Jinichiro Kato, Takashi Komatsu
  • Publication number: 20090069529
    Abstract: An object of the present invention is to provide an environmentally friendly polymerization catalyst of polyalkylene terephthalate which does not use a heavy metal such as antimony. Another object of the present invention is to provide the method of producing polyalkylene terephthalate using the catalyst. The inventive titanium oxide sol for a catalyst for polymerizing a polyalkylene terephthalate is a titanium oxide sol containing an organic solvent as a dispersion medium, wherein the titanium oxide in the sol has a concentration of 0.7 g/L, the sol has a light transmittance of not less than 50%, the light transmittance being measured by setting an optical path length to 1 cm in a wavelength range of 400 to 800 nm, and the amount of hydroxyl groups per 1 g of titanium oxide is not less than 1.8 mmol.
    Type: Application
    Filed: May 11, 2006
    Publication date: March 12, 2009
    Inventors: Jinichiro Kato, Yoshiki Takeda, Takafumi Konishi
  • Patent number: 7459516
    Abstract: Polyketone fibers comprising, on the basis of the entire repeating units, 95% by mole of a repeating unit of the formula (1) shown below, and showing a minimum value (Amin(F)) of a UV absorbance of 0.5 or less in a wavelength region of 210 to 240 nm.
    Type: Grant
    Filed: August 27, 2003
    Date of Patent: December 2, 2008
    Assignee: Asahi Kasei Fibers Corporation
    Inventors: Toru Morita, Hitoshi Yamazaki, Jinichiro Kato, Teruhiko Matsuo
  • Publication number: 20080262189
    Abstract: There is provided a polyketone comprising repeating units, 95-100 mole % of which are 1-oxotrimethylene and having an intrinsic viscosity of 2.5-20 dl/g, wherein the content of Pd element is 0-20 ppm, terminal structures include an alkyl ester group (terminal group A) and an alkyl ketone group (terminal group B), and the equivalent ratio of terminal group A/terminal group B is 0.1-8.0. The polyketone of the present invention can be used in any forms, such as fibers and films, and can be applied to a wide variety of the uses such as clothing, reinforcing materials for rubbers, resins, cements, and optical fibers, electronic materials, battery materials, civil engineering materials, medical materials, daily commodities, fishery materials, and packaging materials.
    Type: Application
    Filed: August 16, 2007
    Publication date: October 23, 2008
    Inventors: Ryu TANIGUCHI, Jinichiro Kato, Takashi Komatsu
  • Publication number: 20080167438
    Abstract: An aliphatic ketone polymer comprising a unit represented by the following formula (1), the unit represented by the following formula (2), and a unit represented by the following formula (3) or (4). (In the formulae, R1 to R10 may be the same or different and each represents hydrogen, an optionally halogenated C1-20 hydrocarbon group, halogeno, hydroxy, ester, alkoxy, cyano, imide, silyl, or a group selected from the group consisting of C1-20 hydrocarbon groups substituted by a functional group selected among hydroxy, ester, alkoxy, cyano, imide, and silyl, provided that R2 and R8 may be bonded to R3 and R9, respectively, to form a monocycle or polycycle; and n1, n2, and N3 satisfy 1?n1?20, 1?n2?35,000, and 1?n3?40,000.
    Type: Application
    Filed: May 10, 2005
    Publication date: July 10, 2008
    Applicants: Asahi Kasei Chemicals Corporation, Asahi Fibers Corporation
    Inventors: Tomonari Watanabe, Takashi Komatsu, Jinichiro Kato, Masami Yonemura, Kenji Ebara
  • Patent number: 7332561
    Abstract: Poly(trimethylene terephthalate) composition particles comprising 80% by weight or more of trimethylene terephthalate units based on the entire repeating units, having an intrinsic viscosity from 0.8 to 2 dl/g, and satisfying the following conditions (a) to (c): (a) the composition particles have a particle size of 3 mm or less and a weight of less than 1 mg/particle; (b) the composition particles have a terminal carboxyl group content of 25 meq/kg or less; and (c) the composition particles have a cyclic dimer content of 1.5% by weight or less.
    Type: Grant
    Filed: March 14, 2003
    Date of Patent: February 19, 2008
    Assignee: Asahi Kasei Fibers Corporation
    Inventors: Jinichiro Kato, Satoru Yoshida, Teruhiko Matsuo
  • Patent number: 7223829
    Abstract: A solution of a polyketone as a copolymer of carbon monoxide and one or more olefins, wherein 90 wt % or more of said copolymer comprises carbon monoxide units and olefin units, and a solvent is an aqueous solution of at least one member selected from the group consisting of zinc salts, calcium salts, thiocyanates and iron salts.
    Type: Grant
    Filed: December 15, 2005
    Date of Patent: May 29, 2007
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Jinichiro Kato, Toru Morita, Kiyoshi Fujieda
  • Publication number: 20060135738
    Abstract: There is provided a polyketone comprising repeating units, 95-100 mole % of which are 1-oxotrimethylene and having an intrinsic viscosity of 2.5-20 dl/g, wherein the content of Pd element is 0-20 ppm, terminal structures include an alkyl ester group (terminal group A) and an alkyl ketone group (terminal group B), and the equivalent ratio of terminal group A/terminal group B is 0.1-8.0. The polyketone of the present invention can be used in any forms, such as fibers and films, and can be applied to a wide variety of the uses such as clothing, reinforcing materials for rubbers, resins, cements, and optical fibers, electronic materials, battery materials, civil engineering materials, medical materials, daily commodities, fishery materials, and packaging materials.
    Type: Application
    Filed: December 29, 2005
    Publication date: June 22, 2006
    Inventors: Ryu Taniguchi, Jinichiro Kato, Takashi Komatsu
  • Publication number: 20060128933
    Abstract: Polyketone fibers comprising, on the basis of the entire repeating units, 95% by mole of a repeating unit of the formula (1) shown below, and showing a minimum value (Amin(F)) of a UV absorbance of 0.5 or less in a wavelength region of 210 to 240 nm.
    Type: Application
    Filed: August 27, 2003
    Publication date: June 15, 2006
    Inventors: Toru Morita, Hitoshi Yamazaki, Jinichiro Kato, Teruhiko Matsuo
  • Publication number: 20060094861
    Abstract: A solution of a polyketone as a copolymer of carbon monoxide and one or more olefins, wherein 90 wt % or more of said copolymer comprises carbon monoxide units and olefin units, and a solvent is an aqueous solution of at least one member selected from the group consisting of zinc salts, calcium salts, thiocyanates and iron salts.
    Type: Application
    Filed: December 15, 2005
    Publication date: May 4, 2006
    Inventors: Jinichiro Kato, Toru Morita, Kiyoshi Fujieda
  • Patent number: 7015303
    Abstract: A solution of a polyketone as a copolymer of carbon monoxide and one or more olefins, wherein 90 wt % or more of said copolymer comprises carbon monoxide units and olefin units, and a solvent is an aqueous solution of at least one member selected from the group consisting of zinc salts, calcium salts, thiocyanates and iron salts.
    Type: Grant
    Filed: August 5, 1999
    Date of Patent: March 21, 2006
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Jinichiro Kato, Toru Morita, Kiyoshi Fujieda
  • Patent number: 6916535
    Abstract: The present invention provides a poly(trimethylene terephthalate) pellet comprising 80 wt % or more of trimethylene terephthalate repeating units copolymerized with bis(3-hydroxypropyl) ether at a ratio in a range from 0.01 to 2 wt %, wherein an amount of terminal carboxyl groups is 25 milli-equivalent/kg or less and an intrinsic viscosity is in a range from 0.8 to 2 dl/g, which pellet has an L* value of 75 or more, a b* value in a range from ?2 to 5, and a weight in a range from 1 to 50 mg/piece.
    Type: Grant
    Filed: April 29, 2002
    Date of Patent: July 12, 2005
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Shinichi Okajima, Jinichiro Kato, Katsuhiro Fujimoto
  • Publication number: 20050104030
    Abstract: Poly(trimethylene terephthalate) composition particles comprising 80% by weight or more of trimethylene terephthalate units based on the entire repeating units, having an intrinsic viscosity from 0.8 to 2 dl/g, and satisfying the following conditions (a) to (c): (a) the composition particles have a particle size of 3 mm or less and a weight of less than 1 mg/particle; (b) the composition particles have a terminal carboxyl group content of 25 meq/kg or less; and (c) the composition particles have a cyclic dimer content of 1.5% by weight or less.
    Type: Application
    Filed: March 14, 2003
    Publication date: May 19, 2005
    Inventors: Jinichiro Kato, Satoru Yoshida, Teruhiko Matsuo
  • Patent number: 6881478
    Abstract: Disclosed are polyketone fibers which contain a ketone unit represented by —CH2CH2—CO— as a main repeating unit, and have an intrinsic viscosity of not less than 0.5 dl/g, a crystal orientation of not less than 90%, a density of not less than 1.300 g/cm3, an elastic modulus of not less than 200 cN/dtex, and a heat shrinkage of ?1 to 3%. The polyketone fibers are high in strength and elastic modulus, and excellent in fatigue resistance, processability, heat resistance, dimensional stability, and, besides, adhesion, and, therefore, can be applied to the fields which require high fatigue resistance, such as tire cords, belts, hoses, ropes, etc.
    Type: Grant
    Filed: August 31, 2004
    Date of Patent: April 19, 2005
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Jinichiro Kato, Toru Morita, Ryu Taniguchi
  • Publication number: 20050075475
    Abstract: There is provided a polyketone comprising repeating units, 95-100 mole % of which are 1-oxotrimethylene and having an intrinsic viscosity of 2.5-20 dl/g, wherein the content of Pd element is 0-20 ppm, terminal structures include an alkyl ester group (terminal group A) and an alkyl ketone group (terminal group B), and the equivalent ratio of terminal group A/terminal group B is 0.1-8.0. The polyketone of the present invention can be used in any forms, such as fibers and films, and can be applied to a wide variety of the uses such as clothing, reinforcing materials for rubbers, resins, cements, and optical fibers, electronic materials, battery materials, civil engineering materials, medical materials, daily commodities, fishery materials, and packaging materials.
    Type: Application
    Filed: December 24, 2002
    Publication date: April 7, 2005
    Inventors: Ryu Taniguchi, Jinichiro Kato, Takashi Komatsu
  • Patent number: 6867322
    Abstract: An ester-forming monomer obtained by depolymerization of polytrimethylene terephthalate and having an acrolein content of no greater than 0.5 wt %. Polymers obtained using the monomer and fibers, films and molded articles comprising the polymers. The ester-forming monomer is obtained by reacting polytrimethylene terephthalate with at least one compound selected from among monoalcohols, 1,3-propanediol and water in the presence of a basic substance. When the recovered ester-forming monomer is used as the starting material for production of a polymer, it is possible to produce a molding polymer for fibers, films and the like with quality equivalent to or higher than that obtained using virgin monomer.
    Type: Grant
    Filed: September 13, 2000
    Date of Patent: March 15, 2005
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Jinichiro Kato, Katsuhiro Fujimoto
  • Publication number: 20050031864
    Abstract: Disclosed are polyketone fibers which contain a ketone unit represented by —CH2CH2—CO— as a main repeating unit, and have an intrinsic viscosity of not less than 0.5 dl/g, a crystal orientation of not less than 90%, a density of not less than 1.300 g/cm3, an elastic modulus of not less than 200 cN/dtex, and a heat shrinkage of ?1 to 3%. The polyketone fibers are high in strength and elastic modulus, and excellent in fatigue resistance, processability, heat resistance, dimensional stability, and, besides, adhesion, and, therefore, can be applied to the fields which require high fatigue resistance, such as tire cords, belts, hoses, ropes, etc.
    Type: Application
    Filed: August 31, 2004
    Publication date: February 10, 2005
    Inventors: Jinichiro Kato, Toru Morita, Ryu Taniguchi
  • Patent number: 6818728
    Abstract: Disclosed are polyketone fibers which contain a ketone unit represented by —CH2CH2—CO— as a main repeating unit, and have an intrinsic viscosity of not less than 0.5 dl/g, a crystal orientation of not less than 90%, a density of not less than 1.300 g/cm3, an elastic modulus of not less than 200 cN/dtex, and a heat shrinkage of −1 to 3%. The polyketone fibers are high in strength and elastic modulus, and excellent in fatigue resistance, processability, heat resistance, dimensional stability, and, besides, adhesion, and, therefore, can be applied to the fields which require high fatigue resistance, such as tire cords, belts, hoses, ropes, etc.
    Type: Grant
    Filed: February 26, 2002
    Date of Patent: November 16, 2004
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Jinichiro Kato, Toru Morita, Ryu Taniguchi
  • Patent number: 6740400
    Abstract: A poly(trimethylene terephthalate) comprising 80% by weight or more of trimethylene terephthalate units based on the entire repeating units, having an intrinsic viscosity of from 0.4 to 1.5 dl/g, and satisfying the following formula (1) [—OH]/([—OH]+[—COOH]+[—CH2CH═CH2])×100≧40  (1) wherein [—OH], [—COOH] and [—CH2CH═CH2] represent a terminal hydroxyl group content, a terminal carboxyl group content and a terminal allyl group content of the poly(trimethylene terephthalate), respectively. The poly(trimethylene terephthalate) can be produced by reacting terephthalic acid and/or its lower alcohol ester is reacted with 1,3-propanediol to form 1,3-propanediol ester of terephthalic acid and/or its oligomer, and then polycondensation reaction of the reactant is conducted at temperature of from 235 to 270° C.
    Type: Grant
    Filed: February 6, 2002
    Date of Patent: May 25, 2004
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Jinichiro Kato, Yoichiro Azuma, Katsuhiro Fujimoto, Teruhiko Matsuo