Patents by Inventor Jiro Hiraiwa

Jiro Hiraiwa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140216586
    Abstract: A processing space is provided in a reaction container. One gas inlet port is provided at the lower end of the reaction container. A distribution plate is attached to the one gas inlet port. Another gas inlet port is provided at a lower side surface of the reaction container. Powder that is an object to be processed is stored on the distribution plate in the reaction container. The distribution plate is configured to let a gas pass and not let the powder pass. A nitrogen gas is introduced into the processing space through the distribution plate from the one gas inlet port, and a processing gas is introduced into the processing space from the other gas inlet port without passing through the distribution plate.
    Type: Application
    Filed: September 11, 2012
    Publication date: August 7, 2014
    Applicant: TOYO TANSO CO., LTD.
    Inventors: Noriyuki Tanaka, Jiro Hiraiwa, Takahiro Mukai
  • Patent number: 8419921
    Abstract: It is a task of the present invention to provide an electrolytic apparatus for producing fluorine or nitrogen trifluoride by electrolyzing a hydrogen fluoride-containing molten salt, the electrolytic apparatus being advantageous in that the electrolysis can be performed without the occurrence of the anode effect even at a high current density and without the occurrence of an anodic dissolution. In the present invention, this task has been accomplished by an electrolytic apparatus for producing fluorine or nitrogen trifluoride by electrolyzing a hydrogen fluoride-containing molten salt at an applied current density of from 1 to 1,000 A/dm2, the electrolytic apparatus using a conductive diamond-coated electrode as an anode.
    Type: Grant
    Filed: February 14, 2012
    Date of Patent: April 16, 2013
    Assignee: Toyo Tanso Co., Ltd.
    Inventors: Tetsuro Tojo, Jiro Hiraiwa, Hitoshi Takebayashi, Masashi Kodama
  • Patent number: 8419908
    Abstract: It is a task of the present invention to provide an electrolytic apparatus for producing fluorine or nitrogen trifluoride by electrolyzing a hydrogen fluoride-containing molten salt, the electrolytic apparatus being advantageous in that the electrolysis can be performed without the occurrence of the anode effect even at a high current density and without the occurrence of an anodic dissolution. In the present invention, this task has been accomplished by an electrolytic apparatus for producing fluorine or nitrogen trifluoride by electrolyzing a hydrogen fluoride-containing molten salt at an applied current density of from 1 to 1,000 A/dm2, the electrolytic apparatus using a conductive diamond-coated electrode as an anode.
    Type: Grant
    Filed: February 14, 2012
    Date of Patent: April 16, 2013
    Assignee: Toyo Tanso Co., Ltd.
    Inventors: Tetsuro Tojo, Jiro Hiraiwa, Hitoshi Takebayashi, Masashi Kodama
  • Patent number: 8387559
    Abstract: Fluorine gas generators are connected with semiconductor manufacturing apparatuses through a gas supplying system including a storage tank that can store a predetermined quantity of fluorine gas generated in the on-site fluorine gas generators. When one or more of the on-site fluorine gas generators are stopped, fluorine gas is supplied to the semiconductor manufacturing apparatuses from the storage tank storing a predetermined quantity of fluorine gas, so as to keep the operations of the semiconductor manufacturing apparatuses. Thereby obtained is a semiconductor manufacturing plant in which fluorine gas generated in the fluorine gas generators can be safely and stably supplied to the semiconductor manufacturing apparatuses, and with superior cost performance.
    Type: Grant
    Filed: February 7, 2007
    Date of Patent: March 5, 2013
    Assignees: Toyo Tanso Co., Ltd., Tokyo Electron Limited
    Inventors: Jiro Hiraiwa, Osamu Yoshimoto, Hiroshi Hayakawa, Tetsuro Tojo, Tsuneyuki Okabe, Takanobu Asano, Shinichi Wada, Ken Nakao, Hitoshi Kato
  • Patent number: 8366886
    Abstract: A fluorine/fluoride gas generator which has an electrolyte made of mixed molten salt containing hydrogen fluoride in an electrolytic cell including an anode chamber and a cathode chamber, and generates a gas containing fluorine by electrolyzing the electrolyte, includes a raw material supply pipe for supplying an electrolysis raw material, reaching the inside of the electrolyte in the electrolytic cell, a normally-closed valve provided in the middle of the raw material supply pipe, and a bypass pipe provided with a normally-open valve, joining the raw material supply pipe on the downstream side from the normally-closed valve to a gas phase area of the electrolytic cell. Accordingly, the electrolyte is prevented from being suctioned into the raw material supply pipe in the fluorine/fluoride gas generator, and solidification of the electrolyte inside the raw material supply pipe can be prevented.
    Type: Grant
    Filed: June 28, 2006
    Date of Patent: February 5, 2013
    Assignee: Toyo Tanso Co., Ltd.
    Inventors: Noriyuki Tanaka, Osamu Yoshimoto, Jiro Hiraiwa, Hiroshi Hayakawa, Tetsuro Tojo
  • Publication number: 20120138454
    Abstract: It is a task of the present invention to provide an electrolytic apparatus for producing fluorine or nitrogen trifluoride by electrolyzing a hydrogen fluoride-containing molten salt, the electrolytic apparatus being advantageous in that the electrolysis can be performed without the occurrence of the anode effect even at a high current density and without the occurrence of an anodic dissolution. In the present invention, this task has been accomplished by an electrolytic apparatus for producing fluorine or nitrogen trifluoride by electrolyzing a hydrogen fluoride-containing molten salt at an applied current density of from 1 to 1,000 A/dm2, the electrolytic apparatus using a conductive diamond-coated electrode as an anode.
    Type: Application
    Filed: February 14, 2012
    Publication date: June 7, 2012
    Inventors: Tetsuro TOJO, Jiro Hiraiwa, Hitoshi Takebayashi, Masashi Kodama
  • Publication number: 20120138476
    Abstract: It is a task of the present invention to provide an electrolytic apparatus for producing fluorine or nitrogen trifluoride by electrolyzing a hydrogen fluoride-containing molten salt, the electrolytic apparatus being advantageous in that the electrolysis can be performed without the occurrence of the anode effect even at a high current density and without the occurrence of an anodic dissolution. In the present invention, this task has been accomplished by an electrolytic apparatus for producing fluorine or nitrogen trifluoride by electrolyzing a hydrogen fluoride-containing molten salt at an applied current density of from 1 to 1,000 A/dm2, the electrolytic apparatus using a conductive diamond-coated electrode as an anode.
    Type: Application
    Filed: February 14, 2012
    Publication date: June 7, 2012
    Inventors: Tetsuro TOJO, Jiro Hiraiwa, Hitoshi Takebayashi, Masashi Kodama
  • Patent number: 8142623
    Abstract: It is a task of the present invention to provide an electrolytic apparatus for producing fluorine or nitrogen trifluoride by electrolyzing a hydrogen fluoride-containing molten salt, the electrolytic apparatus being advantageous in that the electrolysis can be performed without the occurrence of the anode effect even at a high current density and without the occurrence of an anodic dissolution. In the present invention, this task has been accomplished by an electrolytic apparatus for producing fluorine or nitrogen trifluoride by electrolyzing a hydrogen fluoride-containing molten salt at an applied current density of from 1 to 1,000 A/dm2, the electrolytic apparatus using a conductive diamond-coated electrode as an anode.
    Type: Grant
    Filed: May 10, 2007
    Date of Patent: March 27, 2012
    Assignee: Toyo Tanso Co., Ltd.
    Inventors: Tetsuro Tojo, Jiro Hiraiwa, Hitoshi Takebayashi, Masashi Kodama
  • Patent number: 8128792
    Abstract: A fluorine gas generator is provided with which the gases used and/or generated, in case of leakage thereof, can be prevented from mixing together as far as possible and, even in case of gas leakage into the outside of the generator system, the leakage gas can be treated safely and in which the maintenance, exchange and other operations are easy to carry out. The generator comprises a box-shaped body containing an electrolyzer for fluorine gas generation, and the box-shaped body is divided into two or more compartments, including a compartment containing the electrolyzer.
    Type: Grant
    Filed: September 15, 2003
    Date of Patent: March 6, 2012
    Assignee: Toyo Tanso Co., Ltd.
    Inventors: Jiro Hiraiwa, Osamu Yoshimoto, Tetsuro Tojo
  • Patent number: 8038852
    Abstract: A fluorine gas generator for generating highly pure fluorine gas in a stable and safe manner by electrolyzing an electrolytic bath 2 comprising hydrogen fluoride in the form of a molten mixed gas is provided which comprises an electrolytic cell 1 divided, by a partition wall 16, into an anode chamber 3 in which an anode is disposed and a cathode chamber 4 in which a cathode is disposed, pressure maintenance means for maintaining the anode chamber 3 and cathode chamber 4 at atmospheric pressure, and liquid level sensing means 5, 6 capable of sensing the levels of the electrolytic bath 2 in the anode chamber 3 and in the cathode chamber 4, respectively, at three or more level stages.
    Type: Grant
    Filed: May 29, 2003
    Date of Patent: October 18, 2011
    Assignee: Toyo Tanso Co., Ltd.
    Inventors: Tetsuro Tojo, Jiro Hiraiwa, Osamu Yoshimoto, Hitoshi Takebayashi, Yoshitomi Tada, Udai Tanaka
  • Publication number: 20110020187
    Abstract: A surface treatment apparatus 100 includes a diluent gas supplier 1, a fluorine gas supplier 2, a mixer 5 which mixes a diluent gas with a fluorine gas, and a reactor 6 which treats a treatment target by using a mixed gas generated by the mixer 5. A diluent gas supplied from a diluent gas supplier is heated by a heater 8, and the heated diluent gas is mixed with a fluorine gas supplied from a fluorine gas supplier, in the mixer 5. The mixed gas is supplied to the reactor 6. The gas in the reactor 6 is supplied from the reactor 6 to flow paths 219, 220, 221, and 222 by an exhauster 207. The valves 223, 224, 225, and 226 are serially opened, so that the gas in the reactor 6 is supplied to a harm removal apparatus 208 while the gas flow rate is being adjusted by the flow paths 219, 220, 221, and 222.
    Type: Application
    Filed: March 6, 2008
    Publication date: January 27, 2011
    Applicant: Toyo Tanso Co., ltd.
    Inventors: Jiro Hiraiwa, Hitoshi Takebayashi, Osamu Yoshimoto, Noriyuki Tanaka, Ichiro Fujita, Hiroyoshi Sasaki, Kazutaka Mori
  • Publication number: 20100064969
    Abstract: Fluorine gas generators are connected with semiconductor manufacturing apparatuses through a gas supplying system including a storage tank that can store a predetermined quantity of fluorine gas generated in the on-site fluorine gas generators. When one or more of the on-site fluorine gas generators are stopped, fluorine gas is supplied to the semiconductor manufacturing apparatuses from the storage tank storing a predetermined quantity of fluorine gas, so as to keep the operations of the semiconductor manufacturing apparatuses. Thereby obtained is a semiconductor manufacturing plant in which fluorine gas generated in the fluorine gas generators can be safely and stably supplied to the semiconductor manufacturing apparatuses, and with superior cost performance.
    Type: Application
    Filed: February 7, 2007
    Publication date: March 18, 2010
    Applicants: TOYO TANSO CO., LTD., TOKYO ELECTRON LIMITED
    Inventors: Jiro Hiraiwa, Osamu Yoshimoto, Hiroshi Hayakawa, Tetsuro Tojo, Tsuneyuki Okabe, Takanobu Asano, Shinichi Wada, Ken Nakao, Hitoshi Kato
  • Publication number: 20090260981
    Abstract: A fluorine/fluoride gas generator which has an electrolyte made of mixed molten salt containing hydrogen fluoride in an electrolytic cell including an anode chamber and a cathode chamber, and generates a gas containing fluorine by electrolyzing the electrolyte, includes a raw material supply pipe for supplying an electrolysis raw material, reaching the inside of the electrolyte in the electrolytic cell, a normally-closed valve provided in the middle of the raw material supply pipe, and a bypass pipe provided with a normally-open valve, joining the raw material supply pipe on the downstream side from the normally-closed valve to a gas phase area of the electrolytic cell. Accordingly, the electrolyte is prevented from being suctioned into the raw material supply pipe in the fluorine/fluoride gas generator, and solidification of the electrolyte inside the raw material supply pipe can be prevented.
    Type: Application
    Filed: June 28, 2006
    Publication date: October 22, 2009
    Applicant: Toyo Tanso Co., Ltd.
    Inventors: Noriyuki Tanaka, Osamu Yoshimoto, Jiro Hiraiwa, Hiroshi Hayakawa, Tetsuro Tojo
  • Patent number: 7556678
    Abstract: A gas generator is provided in which the filter life is prolonged and the pressure regulating valve is thereby protected for a prolonged periods. The gas generator is intended for electrolyzing an electrolyte in an electrolytic cell to generate a gas or gases and comprises at least one absorber for absorbing an unnecessary by-products generated from the gas generator, a filter for removing the mist generated from the absorber, and at least one pressure regulating valve for adjusting the pressure in the electrolytic cell, wherein the filter is inserted downstream from the absorber and, further, the pressure regulating valve is disposed downstream from the filter.
    Type: Grant
    Filed: December 6, 2004
    Date of Patent: July 7, 2009
    Assignee: Toyo Tanso Co., Ltd.
    Inventors: Hiroshi Hayakawa, Osamu Yoshimoto, Noriyuki Tanaka, Jiro Hiraiwa, Tetsuro Tojo
  • Publication number: 20080128270
    Abstract: An electrolytic apparatus for molten salt disposed on an electrolytic cell to electrolyze an electrolytic bath consisting of the mixed molten salt. The apparatus including a first heat exchanging means to heat and/or cool an electrolytic cell body. The apparatus including a support member comprising one of a flange part and an upper lid. The apparatus including a cover member. The apparatus including an electric insulating material and a gas sealing material disposed between the support member and the cover member for simultaneous electric insulation and gas sealing.
    Type: Application
    Filed: January 10, 2008
    Publication date: June 5, 2008
    Applicant: Toyo Tanso Co., Ltd.
    Inventors: Jiro HIRAIWA, Osamu Yoshimoto, Tetsuro Tojo
  • Patent number: 7351322
    Abstract: A fluorine gas generator for generating fluorine gas by electrolysis of an electrolytic bath comprising a hydrogen fluoride-containing mixed molten salt in which generator the position of the electrolytic bath liquid surface in the electrolytic cell can be safely controlled even during suspension of electrolysis therein is provided. The generator comprises an anode chamber and a cathode chamber separated from each other by a partition wall and is provided with electrolytic bath liquid level controlling means for controlling the electrolytic bath liquid level in at least one of the anode chamber and cathode chamber during suspension of fluorine gas generation.
    Type: Grant
    Filed: November 7, 2003
    Date of Patent: April 1, 2008
    Assignee: Toyo Tanso Co., Ltd.
    Inventors: Jiro Hiraiwa, Osamu Yoshimoto, Tetsuro Tojo
  • Patent number: 7343924
    Abstract: Since the system for supplying gas comprises a storage container, a compressor which pressurizes fluorine gas in the storage container, and a pressurized storing container which presses fit and stores the fluorine gas, by supplying fluorine gas or the like to the destination from this system for supplying gas, it is not necessary to change gas source such as a gas cylinder or the like. In this way, fluorine gas or the like can be supplied to the destination inexpensively and safely.
    Type: Grant
    Filed: January 12, 2005
    Date of Patent: March 18, 2008
    Assignee: Toyo Tanso Co., Ltd.
    Inventors: Tetsuro Tojo, Jiro Hiraiwa, Osamu Yoshimoto
  • Patent number: 7316765
    Abstract: An apparatus for controlling a molten salt electrolyzer in which an electrolytic bath in a solid form as contained in the electrolyzer is melted to automatically attain a state allowing electrolysis, which apparatus comprises detecting means for detecting the changes in state of the electrolyzer by means of detectors fitted to the electrolyzer, and adjusting means for adjusting, after using the detecting means, the liquid electrolytic bath levels to a state allowing electrolysis.
    Type: Grant
    Filed: June 30, 2004
    Date of Patent: January 8, 2008
    Assignee: Toyo Tanso Co., Ltd.
    Inventors: Tetsuro Tojo, Jiro Hiraiwa, Osamu Yoshimoto
  • Patent number: 7288180
    Abstract: The invention provides a method and apparatus for current control in gas generators capable of generating a fluorine or fluoride gas by and in which the electrolysis can be maintained in an optimum condition, stable operation is possible and no manpower is demanded. According to the method of current control in gas generators for generating a fluorine or fluoride gas by electrolysis of an electrolytic bath 5 comprising a hydrogen fluoride-containing mixed molten salt using a carbon electrode as the anode 4a, the range of voltage fluctuation between the cathode 4b and anode 4a as occurring when a certain current is applied to the gas generator is measured, and current application is continued while varying the current amount to be applied according to the voltage fluctuation range.
    Type: Grant
    Filed: May 20, 2004
    Date of Patent: October 30, 2007
    Assignee: Toyo Tanso Co., Ltd.
    Inventors: Tetsuro Tojo, Jiro Hiraiwa, Osamu Yoshimoto
  • Publication number: 20070215460
    Abstract: It is a task of the present invention to provide an electrolytic apparatus for producing fluorine or nitrogen trifluoride by electrolyzing a hydrogen fluoride-containing molten salt, the electrolytic apparatus being advantageous in that the electrolysis can be performed without the occurrence of the anode effect even at a high current density and without the occurrence of an anodic dissolution. In the present invention, this task has been accomplished by an electrolytic apparatus for producing fluorine or nitrogen trifluoride by electrolyzing a hydrogen fluoride-containing molten salt at an applied current density of from 1 to 1,000 A/dm2, the electrolytic apparatus using a conductive diamond-coated electrode as an anode.
    Type: Application
    Filed: May 10, 2007
    Publication date: September 20, 2007
    Inventors: Tetsuro Tojo, Jiro Hiraiwa, Hitoshi Takebayashi, Masashi Kodama