Patents by Inventor Jiro Kuniya
Jiro Kuniya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20070081916Abstract: A powder of an alloy containing a compound is enclosed in a cylindrical container, hot isostatic press and/or hot extrusion are applied in that state, and compound is isolated by these workings in order to metallically bond the powders with each other. When the metallic part is inserted into the container or the metallic part has a cylindrical shape, the container is formed of a material which can be the metallic part. Then, machining is applied in order to produce a metallic part having on a surface thereof an alloyed layer containing the dispersed compound particles. The metallic parts having on a surface thereof an alloyed layer containing dispersed compound particles can be produced without using a joining method such as welding.Type: ApplicationFiled: December 8, 2006Publication date: April 12, 2007Inventors: Mitsuo Chigasaki, Jiro Kuniya, Yoshihisa Kiyotoki, Akira Sakamoto, Satoshi Furusawa
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Patent number: 6959916Abstract: A valve which is cobalt-free excellent in wear resistance and seizure resistance manufactured by forming valve seats for a valve disc and a valve body with a nickel base alloy in which silicide particles or boride particles of small particle size are finely dispersed, and the valve seat is bonded to the valve disc or the valve body by way of an insert material comprising a nickel base alloy of a lower melting point by transient liquid phase diffusion bonding.Type: GrantFiled: November 6, 2002Date of Patent: November 1, 2005Assignee: Hitachi, Ltd.Inventors: Mitsuo Chigasaki, Shizuo Matsushita, Jiro Kuniya, Yoshihisa Kiyotoki, Kikuo Takeshima, Akira Sakamoto, Yoshiteru Chiba
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Patent number: 6896978Abstract: In the joint construction of cobalt-based alloy, a cobalt-based alloy layer 1, in which granular or massive eutectic carbide 2 disperses, is joined to a metal of a base metal 37 via an insert metal layer 36. For the joint construction of cobalt-based alloy, liquid phase diffusion bonding is performed at a temperature of 1100° C. for a retention time of 1 hour with an insert metal with a thickness of about 40 ?m being interposed between the base metal, which is S45C carbon steel, and a cobalt-based alloy material which has granular or massive eutectic carbide with a grain size not larger than 30 ?m in a matrix of cast structure and contains 1.03 wt % C, 29.73 wt % Cr, 3.86 wt % W, 2.59 wt % Ni, 2.67 wt % Fe, 0.59 wt % Si, and 0.07 wt % Mo, the balance substantially being Co. The cobalt-based alloy layer 1 after bonding contains granular or massive eutectic carbide.Type: GrantFiled: February 27, 2002Date of Patent: May 24, 2005Assignee: Hitachi, Ltd.Inventors: Yoshihisa Kiyotoki, Mitsuo Chigasaki, Shizuo Matsushita, Jiro Kuniya, Takahiko Kato, Yoshiteru Chiba
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Patent number: 6889957Abstract: In the joint construction of cobalt-based alloy, a cobalt-based alloy layer 1, in which granular or massive eutectic carbide 2 disperses, is joined to a metal of a base metal 37 via an insert metal layer 36. For the joint construction of cobalt-based alloy, liquid phase diffusion bonding is performed at a temperature of 1100° C. for a retention time of 1 hour with an insert metal with a thickness of about 40 ?m being interposed between the base metal, which is S45C carbon steel, and a cobalt-based alloy material which has granular or massive eutectic carbide with a grain size not larger than 30 ?m in a matrix of cast structure and contains 1.03 wt % C, 29.73 wt % Cr, 3.86 wt % W, 2.59 wt % Ni, 2.67 wt % Fe, 0.59 wt % Si, and 0.07 wt % Mo, the balance substantially being Co. The cobalt-based alloy layer 1 after bonding contains granular or massive eutectic carbide.Type: GrantFiled: October 16, 2002Date of Patent: May 10, 2005Assignee: Hitachi, Ltd.Inventors: Yoshihisa Kiyotoki, Mitsuo Chigasaki, Shizuo Matsushita, Jiro Kuniya, Takahiko Kato, Yoshiteru Chiba
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Patent number: 6886809Abstract: In the joint construction of cobalt-based alloy, a cobalt-based alloy layer 1, in which granular or massive eutectic carbide 2 disperses, is joined to a metal of a base metal 37 via an insert metal layer 36. For the joint construction of cobalt-based alloy, liquid phase diffusion bonding is performed at a temperature of 1100° C. for a retention time of 1 hour with an insert metal with a thickness of about 40 ?m being interposed between the base metal, which is S45C carbon steel, and a cobalt-based alloy material which has granular or massive eutectic carbide with a grain size not larger than 30 ?m in a matrix of cast structure and contains 1.03 wt % C, 29.73 wt % Cr, 3.86 wt % W, 2.59 wt % Ni, 2.67 wt % Fe, 0.59 wt % Si, and 0.07 wt % Mo, the balance substantially being Co. The cobalt-based alloy layer 1 after bonding contains granular or massive eutectic carbide.Type: GrantFiled: September 25, 2003Date of Patent: May 3, 2005Assignee: Hitachi, Ltd.Inventors: Yoshihisa Kiyotoki, Mitsuo Chigasaki, Shizuo Matsushita, Jiro Kuniya, Takahiko Kato, Yoshiteru Chiba
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Publication number: 20040247477Abstract: A powder of an alloy containing a compound is enclosed in a cylindrical container, hot isostatic press and/or hot extrusion are applied in that state, and compound is isolated by these workings in order to metallically bond the powders with each other. When the metallic part is inserted into the container or the metallic part has a cylindrical shape, the container is formed of a material which can be the metallic part. Then, machining is applied in order to produce a metallic part having on a surface thereof an alloyed layer containing the dispersed compound particles.Type: ApplicationFiled: June 2, 2004Publication date: December 9, 2004Inventors: Mitsuo Chigasaki, Jiro Kuniya, Yoshihisa Kiyotoki, Akira Sakamoto, Satoshi Furusawa
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Publication number: 20040056231Abstract: In the joint construction of cobalt-based alloy, a cobalt-based alloy layer 1, in which granular or massive eutectic carbide 2 disperses, is joined to a metal of a base metal 37 via an insert metal layer 36. For the joint construction of cobalt-based alloy, liquid phase diffusion bonding is performed at a temperature of 1100° C. for a retention time of 1 hour with an insert metal with a thickness of about 40 &mgr;m being interposed between the base metal, which is S45C carbon steel, and a cobalt-based alloy material which has granular or massive eutectic carbide with a grain size not larger than 30 &mgr;m in a matrix of cast structure and contains 1.03 wt % C, 29.73 wt % Cr, 3.86 wt % W, 2.59 wt % Ni, 2.67 wt % Fe, 0.59 wt % Si, and 0.07 wt % Mo, the balance substantially being Co. The cobalt-based alloy layer 1 after bonding contains granular or massive eutectic carbide.Type: ApplicationFiled: September 25, 2003Publication date: March 25, 2004Applicant: Hitachi, Ltd.Inventors: Yoshihisa Kiyotoki, Mitsuo Chigasaki, Shizuo Matsushita, Jiro Kuniya, Takahiko Kato, Yoshiteru Chiba
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Patent number: 6672330Abstract: A valve is characterized by excellent corrosion and wear resistance and maintainability due to use of a bonding corrosion and wear proof alloy containing non-continuously distributed eutectic carbide on the sliding portions of various types of apparatuses and valves by diffusion bonding. This serves to improve the maintainability of a thermal and nuclear power plant and to provide a nuclear power plant using recirculating water, which ensures excellent working safety, in particular. The corrosion and wear proof alloy is characterized in that network-formed eutectic carbide in the alloy containing the cast structure base metal and eutectic carbide is formed into(multiple) granules or lumps having a particle size of 30 microns or less so that said eutectic carbide is non-continuously distributed.Type: GrantFiled: February 5, 2001Date of Patent: January 6, 2004Assignee: Hitachi, Ltd.Inventors: Mitsuo Chigasaki, Shizuo Matsushita, Jiro Kuniya, Yoshihisa Kiyotoki, Takahiko Kato, Yoshiteru Chiba
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Publication number: 20030132415Abstract: A valve which is cobalt-free excellent in wear resistance and seizure resistance manufactured by forming valve seats for a valve disc and a valve body with a nickel base alloy in which silicide particles or boride particles of small particle size are finely dispersed, and the valve seat is bonded to the valve disc or the valve body by way of an insert material comprising a nickel base alloy of a lower melting point by transient liquid phase diffusion bonding.Type: ApplicationFiled: November 6, 2002Publication date: July 17, 2003Applicant: Hitachi, Ltd.Inventors: Mitsuo Chigasaki, Shizuo Matsushita, Jiro Kuniya, Yoshihisa Kiyotoki, Kikuo Takeshima, Akira Sakamoto, Yoshiteru Chiba
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Publication number: 20030129075Abstract: In the joint construction of cobalt-based alloy, a cobalt-based alloy layer 1, in which granular or massive eutectic carbide 2 disperses, is joined to a metal of a base metal 37 via an insert metal layer 36. For the joint construction of cobalt-based alloy, liquid phase diffusion bonding is performed at a temperature of 1100° C. for a retention time of 1 hour with an insert metal with a thickness of about 40 &mgr;m being interposed between the base metal, which is S45C carbon steel, and a cobalt-based alloy material which has granular or massive eutectic carbide with a grain size not larger than 30 &mgr;m in a matrix of cast structure and contains 1.03 wt % C, 29.73 wt % Cr, 3.86 wt % W, 2.59 wt % Ni, 2.67 wt % Fe, 0.59 wt % Si, and 0.07 wt % Mo, the balance substantially being Co. The cobalt-based alloy layer 1 after bonding contains granular or massive eutectic carbide.Type: ApplicationFiled: October 16, 2002Publication date: July 10, 2003Applicant: Hitachi, Ltd.Inventors: Yoshihisa Kiyotoki, Mitsuo Chigasaki, Shizuo Matsushita, Jiro Kuniya, Takahiko Kato, Yoshiteru Chiba
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Publication number: 20030026379Abstract: In the joint construction of cobalt-based alloy, a cobalt-based alloy layer 1, in which granular or massive eutectic carbide 2 disperses, is joined to a metal of a base metal 37 via an insert metal layer 36. For the joint construction of cobalt-based alloy, liquid phase diffusion bonding is performed at a temperature of 1100° C. for a retention time of 1 hour with an insert metal with a thickness of about 40 &mgr;m being interposed between the base metal, which is S45C carbon steel, and a cobalt-based alloy material which has granular or massive eutectic carbide with a grain size not larger than 30 &mgr;m in a matrix of cast structure and contains 1.03 wt % C, 29.73 wt % Cr, 3.86 wt % W, 2.59 wt % Ni, 2.67 wt % Fe, 0.59 wt % Si, and 0.07 wt % Mo, the balance substantially being Co. The cobalt-based alloy layer 1 after bonding contains granular or massive eutectic carbide.Type: ApplicationFiled: February 27, 2002Publication date: February 6, 2003Inventors: Yoshihisa Kiyotoki, Mitsuo Chigasaki, Shizuo Matsushita, Jiro Kuniya, Takahiko Kato, Yoshiteru Chiba
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Publication number: 20010017906Abstract: The object of the present invention is to provide a valve characterized by excellent corrosion and wear resistance and maintainability by bonding corrosion and wear proof alloy containing non-continuously distributed eutectic carbide to the sliding portions of various types of apparatuses and valves by diffusion bonding. Another object of the present invention is to improve the maintainability of a thermal and nuclear power plant and to provide a nuclear power plant comprising the recirculating water which ensures excellent working safety, in particular.Type: ApplicationFiled: February 5, 2001Publication date: August 30, 2001Inventors: Mitsuo Chigasaki, Shizuo Matsushita, Jiro Kuniya, Yoshihisa Kiyotoki, Takahiko Kato, Yoshiteru Chiba
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Patent number: 5787136Abstract: A wear resistant material containing no cobalt is used for a sliding portion of a control rod driving mechanism of a nuclear plant for reducing the exposure dose due to elution of cobalt and ensuring smooth driving of a control rod under a high load for a long time. A control rod driving mechanism employs a roller and a pin, each of which is made of a wear resisting alloy comprising coarse particles of a hard phase, having a particle size of from 20 to 100 .mu.m, and dispersed in a soft matrix made of an iron-based or nickel-based alloy containing chromium and having a hardness of 300 Hv or less. A nuclear reactor employs this control rod driving mechanism.Type: GrantFiled: November 5, 1996Date of Patent: July 28, 1998Assignee: Hitachi, Ltd.Inventors: Kunio Miyazaki, Jiro Kuniya, Masayoshi Kanno, Masato Koshiishi, Tomomi Shiraki
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Patent number: 5278881Abstract: An Fe-Cr-Mn alloy is disclosed which has the following composition by wt% and corrosion resistance of which is improved and deterioration in its strength is prevented at grain boundaries due to irradiation of high-energy particles such as neutrons: 5 to 40% of Mn, 5 to 18% of Cr, 2.0 to 12% of Al and the balance of Fe except for unavoidable impurities. In the alloy according to the present invention, Al is added to an Fe-Cr-Mn alloy by a restricted quantity as a main component element. As a result of the addition of Al, an alloy can be obtained in which lowering of concentration of Cr at grain boundaries due to irradiation of high-energy particles such as neutrons can be prevented or concentration of the solutes can be raised.Type: GrantFiled: October 30, 1992Date of Patent: January 11, 1994Assignee: Hitachi, Ltd.Inventors: Takahiko Kato, Heishichiro Takahashi, Shinzoo Ikeda, Jiro Kuniya
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Fuel assembly for nuclear reactor, method for producing the same and structural members for the same
Patent number: 5225154Abstract: A fuel assembly for a nuclear reactor comprising a fuel cladding tube of three-layer structure having an outer surface in contact with reactor water of the nuclear reactor, an inner surface layer in contact with the nuclear fuel, and an intermediate layer interposed between the outer surface layer and the inner surface layer. the outer surface layer is made of a Zr-based alloy containing Nb, Sn and Mo. The inner surface layer is made of pure zirconium. The intermediate layer is made of a high ductility alloy which is higher in ductility than the outer surface layer and is higher in strength than the inner surface layer.Type: GrantFiled: August 2, 1989Date of Patent: July 6, 1993Assignee: Hitachi, Ltd.Inventors: Masayoshi Kanno, Masahisa Inagaki, Iwao Takase, Jiro Kuniya, Akira Maru, Tetsuro Yasuda, Hideo Maki -
Patent number: 5116569Abstract: An austenitic steel excellent in resistance to neutron irradiation embrittlement which contains, by weight, not more than 0.03% carbon, not more than 1% silicon, 5 to 25% manganese, 15 to 26% chromium, and 10 to 20% nickel, the ratio of atomic volume of chromium to the average atomic volume of matrix of the steel being from 0.900 to 1.030. It is possible to add to the austenitic steel, besides the above-mentioned alloying elements, at least one element selected from the group consisting of niobium, titanium, zirconium, tantalum and vanadium which are effective in corrosion resistance and irradiation embrittlement under neutron irradiation in total amounts of not more than 1.0%. At least one of components composing the inside of a nuclear reactor or nuclear fusion reactor is made of the austenitic steel.Type: GrantFiled: August 7, 1990Date of Patent: May 26, 1992Assignee: Hitachi, Ltd.Inventors: Shigeki Kasahara, Kiyotomo Nakata, Jiro Kuniya, Shigeo Hattori
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Patent number: 5109312Abstract: A magnetic recording apparatus with a magnetic head, superconductive layers formed over at least flux generating surfaces of the magnetic head and normal conductive regions of small size for passing the flux provided in the superconductive layers, over the flux generating surfaces, so as not to form a closed magnetic circuit so as to enable reversible spontaneous magnetization in a magnetic recording medium proximate thereto. The minimum unit size (recording wavelength) of the reversible spontaneous magnetization in magnetic recording of the magnetic recording medium can be reduced from the order of 1 .mu.m to that of 0.1 .mu.m. Thus it is possible to increase the surface recording density of the magnetic recording medium utilizing more than 100 Mb/in.sup.2, comparable to the density achieved by the opto-magnetic recording. This in turn makes it possible to provide a large disc apparatus having a capacity of 60 MB or more.Type: GrantFiled: March 19, 1990Date of Patent: April 28, 1992Assignee: Hitachi, Ltd.Inventors: Takahiko Kato, Jiro Kuniya, Takao Imagawa, Katsuzo Aihara
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Patent number: 5096882Abstract: A process for controlling an oxygen content of a non-superconductive or superconductive oxide is provided, in which a beam of particles such as ions, electrons or neutrons or an electromagnetic radiation is applied to the non-superconductive or superconductive oxide of a perovskite type such as YBa.sub.2 Cu.sub.3 O.sub.7-x, thereby increasing or reducing the oxygen content of the oxide at the sites of oxygen in the crystal lattice of the oxide. Furthermore, a superconductive device such as a superconductive magnet, superconductive power transmission wire, superconductive transformer, superconductive shield, permanent current switch and electronic element is made by utilizing the process for controlling the oxygen concentration of the superconductive oxide.Type: GrantFiled: April 7, 1988Date of Patent: March 17, 1992Assignee: Hitachi, Ltd.Inventors: Takahiko Kato, Katsuzo Aihara, Jiro Kuniya, Yutaka Misawa, Yoshihide Wadayama, Masahiro Ogihara, Toshikazu Nishino, Ushio Kawabe, Haruhiro Hasegawa, Kazumasa Takagi, Tokuumi Fukazawa, Katsuki Miyauchi
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Patent number: 4842814Abstract: A channel box and/or a spacer of a fuel assembly is a welded construction and made of a Zr-Nb-Sn alloy comprising 0.5-2.2 wt % Nb, 0.5-1.5 wt % Sn contained so as to satisfy the relation of Sn(wt %) 22.times.Nb(wt %)--3.0, and balance Zr or a Zr-Nb-Sn-Mo alloy comprising 0.5-2.2 wt % Nb, 0.5-1.5 wt % Sn contained so as to satisfy the relation of Sn(wt %).gtoreq.2.times.Nb(wt %)--0.3, 0.1-0.8 wt % Mo, and balance Zr. The welded portion, its heat affected zone and the unwelded portion of the channel box and/or the spacer have substantially the whole equilibrium phase structure.Type: GrantFiled: February 2, 1987Date of Patent: June 27, 1989Assignee: Hitachi, Ltd.Inventors: Iwao Takase, Masahisa Inagaki, Masayoshi Kanno, Toshimi Yoshida, Jiro Kuniya, Isao Masaoka, Tetsuo Yasuda, Hajime Umehara, Hideo Maki
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Patent number: 4810461Abstract: A zirconium-based alloy with a high corrosion resistance, consisting essentially of 1 to 2 wt % Sn, 0.20 to 0.35 wt % Fe, 0.03 to 0.16 wt % Ni and the balance substantially Zr. The Fe/Ni content ratio of the alloy ranges between 1.4 and 8. The structure of the alloy has fine intermetallic compound of Sn and Ni is precipitated within the zirconium crystal grain of .alpha.-phase. The alloy may further contain 0.05 to 0.15 wt % Cr. This alloy exhibits reduced hydrogen absorption rate and suffers from no nodular corrosion, so that it can suitably be used as a material of nuclear fuel cladding tubes. The nuclear fuel cladding tube made of this alloys exhibits extended service life when used in a nuclear reactor of high degree of burn-up.Type: GrantFiled: December 9, 1986Date of Patent: March 7, 1989Assignee: Hitachi, Ltd.Inventors: Masahisa Inagaki, Iwao Takase, Masayoshi Kanno, Jiro Kuniya, Kimihiko Akahori, Isao Masaoka, Hideo Maki, Junjiro Nakajima