Patents by Inventor Jiro Masuko

Jiro Masuko has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10573891
    Abstract: The object of the present invention is to provide a carbonaceous material which is obtainable from plant-derived char and has a decreased specific surface area. Further, the object of the present invention is to provide a non-aqueous electrolyte secondary battery having excellent dedoping capacity, non-dedoping capacity, and charge-discharge efficiency. The object can be solved by a carbonaceous material for non-aqueous electrolyte secondary batteries characterized in that the carbonaceous material is obtained by heat-treating plant-derived char which is demineralized in gas-phase, and carbon precursor or volatile organic compound under a non-oxidizing gas atmosphere; and a specific surface area determined by a BET method is 10 m2/g or less.
    Type: Grant
    Filed: January 18, 2017
    Date of Patent: February 25, 2020
    Assignee: KURARAY CO., LTD.
    Inventors: Makoto Imaji, Kenta Aoki, Yasuhiro Tada, Naohiro Sonobe, Junichi Arima, Kenichi Koyakumaru, Hideharu Iwasaki, Kiyoto Otsuka, Jiro Masuko, Hajime Komatsu, Shinya Tago
  • Publication number: 20170125811
    Abstract: The object of the present invention is to provide a carbonaceous material which is obtainable from plant-derived char and has a decreased specific surface area. Further, the object of the present invention is to provide a non-aqueous electrolyte secondary battery having excellent dedoping capacity, non-dedoping capacity, and charge-discharge efficiency. The object can be solved by a carbonaceous material for non-aqueous electrolyte secondary batteries characterized in that the carbonaceous material is obtained by heat-treating plant-derived char which is demineralized in gas-phase, and carbon precursor or volatile organic compound under a non-oxidizing gas atmosphere; and a specific surface area determined by a BET method is 10 m2/g or less.
    Type: Application
    Filed: January 18, 2017
    Publication date: May 4, 2017
    Applicants: KUREHA CORPORATION, KURARAY CO., LTD., KURARAY CHEMICAL CO., LTD.
    Inventors: Makoto IMAJI, Kenta AOKI, Yasuhiro TADA, Naohiro SONOBE, Junichi ARIMA, Kenichi KOYAKUMARU, Hideharu IWASAKI, Kiyoto OTSUKA, Jiro MASUKO, Hajime KOMATSU, Shinya TAGO
  • Patent number: 9508494
    Abstract: The object of the present invention is to provide a manufacturing method of carbonaceous material for a negative electrode of lithium ion capacitors, wherein the carbonaceous material is obtained from plant-derived char as a source, potassium and iron are sufficiently removed, and an average particle diameter thereof is small; and a carbonaceous material for a negative electrode of lithium ion capacitors. The object can be solved by a method for manufacturing a carbonaceous material having an average diameter of 3 to 30 ?m, for a negative electrode of lithium ion capacitors comprising the steps of: (1) heating plant-derived char having an average particle diameter of 100 to 10000 ?m at 500° C. to 1250° C. under an inert gas atmosphere containing a halogen compound to demineralize in a gas-phase, (2) pulverizing a carbon precursor obtained by the demineralization in a gas-phase, (3) calcining the pulverized carbon precursor at less than 1100° C. under a non-oxidizing gas atmosphere.
    Type: Grant
    Filed: August 30, 2013
    Date of Patent: November 29, 2016
    Assignees: KUREHA CORPORATION, KURARAY CO., LTD., KURARAY CHEMICAL CO., LTD.
    Inventors: Naohiro Sonobe, Yasuhiro Tada, Jiro Masuko, Hajime Komatsu, Junichi Arima, Akimi Ogawa, Kenichi Koyakumaru, Kiyoto Otsuka, Hideharu Iwasaki, Junsang Cho
  • Patent number: 9478805
    Abstract: Provided is a manufacturing method of carbonaceous material for a negative electrode of non-aqueous electrolyte secondary batteries, wherein the carbonaceous material is obtained from plant-derived char as a source, potassium is sufficiently removed, and an average particle diameter thereof is small; and a carbonaceous material for a negative electrode of non-aqueous electrolyte secondary batteries. The method for manufacturing a carbonaceous material having an average particle diameter of 3 to 30 ?m, for a negative electrode of non-aqueous electrolyte secondary batteries includes the steps of: (1) heating plant-derived char having an average particle diameter of 100 to 10000 ?m at 500° C. to 1250° C. under an inert gas atmosphere containing halogen compound to demineralize in a gas-phase, (2) pulverizing a carbon precursor obtained by demineralization in a gas-phase, (3) calcining the pulverized carbon precursor at 1000° C. to 1600° C. under an non-oxidizing gas atmosphere.
    Type: Grant
    Filed: August 30, 2013
    Date of Patent: October 25, 2016
    Assignees: KUREHA CORPORATION, KURARAY CO., LTD., KURARAY CHEMICAL CO., LTD.
    Inventors: Yasuhiro Tada, Yasushi Ebihara, Mayu Komatsu, Jiro Masuko, Hajime Komatsu, Naohiro Sonobe, Junichi Arima, Akimi Ogawa, Shinya Tago, Kenichi Koyakumaru, Hideharu Iwasaki, Kiyoto Otsuka
  • Publication number: 20160064735
    Abstract: The object of the present invention is to provide a manufacturing method of carbonaceous material for a negative electrode of non-aqueous electrolyte secondary batteries, wherein the carbonaceous material is obtained from plant-derived char as a source, potassium is sufficiently removed, and an average particle diameter thereof is small; and a carbonaceous material for a negative electrode of non-aqueous electrolyte secondary batteries. The object can be solved by a method for manufacturing a carbonaceous material having an average particle diameter of 3 to 30 ?m, for a negative electrode of non-aqueous electrolyte secondary batteries comprising the steps of: (1) heating plant-derived char having an average particle diameter of 100 to 10000 ?m at 500° C. to 1250° C. under an inert gas atmosphere containing halogen compound to demineralize in a gas-phase, (2) pulverizing a carbon precursor obtained by demineralization in a gas-phase, (3) calcining the pulverized carbon precursor at 1000° C. to 1600° C.
    Type: Application
    Filed: August 30, 2013
    Publication date: March 3, 2016
    Applicants: KUREHA CORPORATION, KURARAY CHEMICAL CO., LTD., KURARAY CO., LTD.
    Inventors: Yasuhiro TADA, Yasushi EBIHARA, Mayu KOMATSU, Jiro MASUKO, Hajime KOMATSU, Naohiro SONOBE, Junichi ARIMA, Akimi OGAWA, Shinya TAGO, Kenichi KOYAKUMARU, Hideharu IWASAKI, Kiyoto OTSUKA
  • Publication number: 20150270072
    Abstract: The object of the present invention is to provide a manufacturing method of carbonaceous material for a negative electrode of lithium ion capacitors, wherein the carbonaceous material is obtained from plant-derived char as a source, potassium and iron are sufficiently removed, and an average particle diameter thereof is small; and a carbonaceous material for a negative electrode of lithium ion capacitors. The object can be solved by a method for manufacturing a carbonaceous material having an average diameter of 3 to 30 ?m, for a negative electrode of lithium ion capacitors comprising the steps of: (1) heating plant-derived char having an average particle diameter of 100 to 10000 ?m at 500° C. to 1250° C. under an inert gas atmosphere containing a halogen compound to demineralize in a gas-phase, (2) pulverizing a carbon precursor obtained by the demineralization in a gas-phase, (3) calcining the pulverized carbon precursor at less than 1100° C. under a non-oxidizing gas atmosphere.
    Type: Application
    Filed: August 30, 2013
    Publication date: September 24, 2015
    Applicants: KUREHA CORPORATION, KURARAY CHEMICAL CO., LTD., KURARAY CO., LTD.
    Inventors: Naohiro Sonobe, Yasuhiro Tada, Jiro Masuko, Hajime Komatsu, Junichi Arima, Akimi Ogawa, Kenichi Koyakumaru, Kiyoto Otsuka, Hideharu Iwasaki, Junsang Cho
  • Publication number: 20150263347
    Abstract: The object of the present invention is to provide a carbonaceous material which is obtainable from plant-derived char and has a decreased specific surface area. Further, the object of the present invention is to provide a non-aqueous electrolyte secondary battery having excellent dedoping capacity (discharge capacity), non-dedoping capacity (irreversible capacity), and charge-discharge efficiency. The object can be solved by a carbonaceous material for non-aqueous electrolyte secondary batteries characterized in that the carbonaceous material is obtained by heat-treating plant-derived char which is demineralized in gas-phase, and carbon precursor (i.e. non-graphitizable carbon precursor, graphitizable carbon, or mixture thereof) or volatile organic compound under a non-oxidizing gas atmosphere; and a specific surface area determined by a BET method is 10 m2/g or less.
    Type: Application
    Filed: August 30, 2013
    Publication date: September 17, 2015
    Applicants: KUREHA CORPORATION, KURARAY CHEMICAL CO., LTD., KURARAY CO., LTD.
    Inventors: Makoto Imaji, Kenta Aoki, Yasuhiro Tada, Naohiro Sonobe, Junichi Arima, Kenichi Koyakumaru, Hideharu Iwasaki, Kiyoto Otsuka, Jiro Masuko, Hajime Komatsu, Shinya Tago
  • Patent number: 6569570
    Abstract: A carbonaceous electrode having improved capacities for doping and dedoping of a cell active substance, such as lithium, and suitable for a non-aqueous secondary battery, is constituted by a carbonaceous material obtained by carbonizing an aromatic condensation polymer formed by condensation of an aromatic compound having a phenolic hydroxy group and an aldehyde. The carbonaceous material is characterized by an atomic ratio H/C between hydrogen atoms and carbon atoms of below 0.1, a carbon dioxide adsorption capacity of at least 10 ml/g, and an X-ray scattering intensity ratio IW/ID of at least 0.25, wherein IW and ID represent scattering intensities as measured in a wet state and a dry state, respectively, at a parameter s=2·sin &thgr;/&lgr; of 0.5 nm−1, wherein &thgr; denotes a scattering angle and &lgr; denotes a wavelength of X-rays in X-ray small-angle scattering measurement.
    Type: Grant
    Filed: October 18, 1999
    Date of Patent: May 27, 2003
    Assignee: Kureha Kagaku Kogyo Kabushiki Kaisha
    Inventors: Naohiro Sonobe, Minoru Ishikawa, Jiro Masuko
  • Publication number: 20020039686
    Abstract: A carbonaceous electrode having improved capacities for doping and dedoping of a cell active substance, such as lithium, and suitable for a non-aqueous solvent-type secondary battery, is constituted by a carbonaceous material obtained by carbonizing an aromatic condensation polymer formed by condensation of an aromatic compound having a phenolic hydroxy group and an aldehyde. The carbonaceous material is characterized by an atomic ratio H/C between hydrogen atoms and carbon atoms of below 0.1, a carbon dioxide adsorption capacity of at least 10 ml/g, and an X-ray scattering intensity ratio IW/ID of at least 0.25, wherein IW and ID represent scattering intensities as measured in a wet state and a dry state, respectively, at a parameter s=2·sin &thgr;/&lgr; of 0.5 nm−1, wherein &thgr; denotes a scattering angle and &lgr; denotes a wavelength of X-rays in X-ray small-angle scattering measurement.
    Type: Application
    Filed: October 18, 1999
    Publication date: April 4, 2002
    Inventors: NAOHIRO SONOBE, MINORU ISHIKAWA, JIRO MASUKO
  • Patent number: 6335122
    Abstract: A carbonaceous electrode having improved capacities for doping and dedoping of a cell active substance, such as lithium, and suitable for a non-aqueous solvent secondary battery, is constituted by a carbonaceous material having a true density as measured by a butanol substitution method of at most 1.46 g/cm3, a true density as measured by a helium substitution method of at least 1.7 g/cm3, a hydrogen-to-carbon atomic ratio H/C of at most 0.15 as measured according to elementary analysis, a BET specific surface area of at most 50 m2/g as measured by nitrogen adsorption BET method, and a carbon dioxide adsorption capacity of at least 10 ml/g. The carbonaceous material is advantageously produced by carbonizing an organic material originated from bamboo genera of family Gramineae, particularly genus Pleioblastus or Bambusa, at 1000-1400° C. under a reduced pressure or under a flowing inert gas stream to provide an appropriate porous structure.
    Type: Grant
    Filed: December 16, 1999
    Date of Patent: January 1, 2002
    Assignees: Sony Corporation, Kureha Kagaku Kogyo Kabushiki Kaisha
    Inventors: Shinichiro Yamada, Hiroshi Imoto, Hideto Azuma, Tadashi Senoo, Koji Sekai, Masayuki Nagamine, Atsuo Omaru, Naohiro Sonobe, Jiro Masuko, Minoru Ishikawa
  • Patent number: 6303249
    Abstract: A carbonaceous electrode having improved capacities for doping and dedoping of a cell active substance, such as lithium, and suitable for a non-aqueous solvent-type secondary battery, is constituted by a carbonaceous material having a pore volume of at least 0.55 ml/g of pores having a pore diameter of at most 5 &mgr;m as measured by mercury injection method, a potassium content of at most 0.5 wt. % as measured by fluorescent X-ray analysis, and a specific surface area of at most 100 m2/g as measured by nitrogen adsorption BET method. The carbonaceous material is advantageous produced by carbonizing a carbon precursor of plant origin having a potassium content of at most 0.5 wt. % as measured by fluorescent X-ray analysis, in contact with a stream of an inert gas optionally containing a halogen gas at a temperature of 700-1500° C.
    Type: Grant
    Filed: June 27, 1997
    Date of Patent: October 16, 2001
    Assignee: Kureha Kogaku Kogyo Kabushiki Kaisha
    Inventors: Naohiro Sonobe, Jiro Masuko, Fumio Shibata
  • Patent number: 5741472
    Abstract: A carbonaceous electrode having improved capacities for doping and dedoping of a cell active substance, such as lithium, and suitable for a non-aqueous solvent-type secondary battery, is constituted by a carbonaceous material having a specific microtexture. The carbonaceous material is characterized by an average (002)-plane spacing of at least 0.365 nm according to X-ray diffraction method, and also a ratio .rho..sub.H /.rho..sub.B of at least 1.15 wherein .rho..sub.H denotes a density measured by using helium gas as a substitution medium and .rho..sub.B denotes a density measured by using butanol as a substitution medium.
    Type: Grant
    Filed: August 23, 1995
    Date of Patent: April 21, 1998
    Assignee: Kureha Kagaku Kogyo Kabushiki Kaisha
    Inventors: Naohiro Sonobe, Jiro Masuko, Takao Iwasaki
  • Patent number: 5721071
    Abstract: A graphitic electrode material suitable for use in a non-aqueous solvent-type secondary battery is provided. The graphitic material is characterized by an average (002)-plane spacing d.sub.002 of 0.336-0.345 nm, a crystallite size along c-axis L.sub.c(002) of 15-60 nm, and a lattice strain .epsilon. of at most 2.0.times.10.sup.-2 nm.sup.-1 as measured by X-ray diffraction method. The graphitic material may suitably be formed through a process including the steps of: thermally polymerizing a condensed polycyclic aromatic compound in the presence of a Lewis acid catalyst to form a polymerizate, and heat-treating the polymerizate at 2100.degree.-2600.degree. C. under a reduced pressure or in an inert gas atmosphere. The graphitic electrode material exhibits large doping and dedoping capacities which provide only a small difference therebetween (i.e., irreversible capacity) and cause only a small decrease at the time of quick charging and discharging.
    Type: Grant
    Filed: September 24, 1996
    Date of Patent: February 24, 1998
    Assignee: Kureha Kagaku Kogyo Kabushiki Kaisha
    Inventors: Naohiro Sonobe, Jiro Masuko, Akio Hoshi
  • Patent number: 5527643
    Abstract: A non-aqueous solvent-type secondary battery having a large charge-discharge capacity and exhibiting a high utilization rate of an active substance, such as lithium, and an excellent charge-discharge cycle characteristic, can be constituted by using a carbonaceous electrode material having a specific microtexture. The carbonaceous electrode material is characterized by having an average (002)-plane spacing d.sub.002 of 0.336-0.375 nm and a crystallite size in c-axis direction Lc.sub.(002) of at most 50 nm, respectively, as measured by X-ray diffraction method, and an optically anisotropic texture showing a fine mosaic texture when observed through a polarizing microscope. The carbonaceous material may suitably be produced through a process including the steps of: crosslinking a tar or pitch of a petroleum or coal origin, and carbonizing the crosslinked tar or pitch at a temperature of at least 800.degree. C. under a reduced pressure or in an inert gas atmosphere.
    Type: Grant
    Filed: August 26, 1994
    Date of Patent: June 18, 1996
    Assignee: Kureha Kagaku Kogyo Kabushiki Kaisha
    Inventors: Naohiro Sonobe, Takao Iwasaki, Jiro Masuko
  • Patent number: 5378770
    Abstract: Disclosed herein is a poly(arylene thioether-ketone-ketone) copolymer comprising (A) at least one poly(arylene thioether-ketone-ketone) segment having predominant recurring units of the formula ##STR1## and (B) at least one poly(arylene thioether) segment having predominant recurring units of the formula ##STR2## (a) the ratio of the total amount of the poly(arylene thioether) segment (B) to the total amount of the poly(arylene thioether-ketone-ketone) segment (A) ranging from 0.1 to 9 by weight, (b) the weight-average molecular weight of the poly(arylene thioether) segment (B) being at least 200 but lower than 1000, and (c) said copolymer having a melt viscosity of 2-100,000 poises as measured at 380.degree. C. and a shear rate of 1,200/sec as well as a production process of the poly(arylene thioether-ketone-ketone) copolymer.
    Type: Grant
    Filed: March 23, 1993
    Date of Patent: January 3, 1995
    Assignee: Kureha Kagaku Kogyo K.K.
    Inventors: Yoshikatsu Satake, Yoshiyuki Inaguma, Jiro Masuko
  • Patent number: 5374692
    Abstract: Disclosed herein is a poly(arylene thioether-ketone-ketone) copolymer comprising (A) at least one poly(arylene thioether-ketone-ketone) segment having predominant recurring units of the formula ##STR1## (B) at least one poly(arylene thioether) segment having predominant recurring units of the formula ##STR2## (a) the ratio of the total amount of the poly(arylene thioether) segment (B) to the total amount of the poly(arylene thioether-ketone-ketone) segment (A) ranging from 0.1 to 9 by weight, (b) the weight-average molecular weight of the poly(arylene thioether) segment (B) being at least 200 but lower than 1000, and (c) said copolymer having a melt viscosity of 2-100,000 poises as measured at 380.degree. C. and a shear rate of 1,200/sec as well as a production process of the poly(arylene thioether-ketone-ketone) copolymer.
    Type: Grant
    Filed: March 23, 1993
    Date of Patent: December 20, 1994
    Assignee: Kureha Kagaku Kogyo K.K.
    Inventors: Yoshikatsu Satake, Yoshiyuki Inaguma, Jiro Masuko
  • Patent number: 5250636
    Abstract: Disclosed herein is a poly(arylene thioether-ketone-ketone) copolymer comprising (A) at least one poly(arylene thioether-ketone-ketone) segment having predominant recurring units of the formula ##STR1## and (B) at least one poly(arylene thioether) segment having predominant recurring units of the formula ##STR2## (a) the ratio of the total amount of the poly(arylene thioether) segment (B) to the total amount of the poly(arylene thioether-ketone-ketone) segment (A) ranging from 0.1 to 9 by weight, (b) the weight-average molecular weight of the poly(arylene thioether) segment (B) being at least 200 but lower than 1000, and (c) said copolymer having a melt viscosity of 2-100,000 poises as measured at 380.degree. C. and a shear rate of 1,200/sec as well as a production process of the poly(arylene thioether-ketone-ketone) copolymer.
    Type: Grant
    Filed: April 18, 1991
    Date of Patent: October 5, 1993
    Assignee: Kureha Kagaku Kogyo K.K.
    Inventors: Yoshikatsu Satake, Yoshiyuki Inaguma, Jiro Masuko