Patents by Inventor Jiro Masuko
Jiro Masuko has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10573891Abstract: The object of the present invention is to provide a carbonaceous material which is obtainable from plant-derived char and has a decreased specific surface area. Further, the object of the present invention is to provide a non-aqueous electrolyte secondary battery having excellent dedoping capacity, non-dedoping capacity, and charge-discharge efficiency. The object can be solved by a carbonaceous material for non-aqueous electrolyte secondary batteries characterized in that the carbonaceous material is obtained by heat-treating plant-derived char which is demineralized in gas-phase, and carbon precursor or volatile organic compound under a non-oxidizing gas atmosphere; and a specific surface area determined by a BET method is 10 m2/g or less.Type: GrantFiled: January 18, 2017Date of Patent: February 25, 2020Assignee: KURARAY CO., LTD.Inventors: Makoto Imaji, Kenta Aoki, Yasuhiro Tada, Naohiro Sonobe, Junichi Arima, Kenichi Koyakumaru, Hideharu Iwasaki, Kiyoto Otsuka, Jiro Masuko, Hajime Komatsu, Shinya Tago
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Publication number: 20170125811Abstract: The object of the present invention is to provide a carbonaceous material which is obtainable from plant-derived char and has a decreased specific surface area. Further, the object of the present invention is to provide a non-aqueous electrolyte secondary battery having excellent dedoping capacity, non-dedoping capacity, and charge-discharge efficiency. The object can be solved by a carbonaceous material for non-aqueous electrolyte secondary batteries characterized in that the carbonaceous material is obtained by heat-treating plant-derived char which is demineralized in gas-phase, and carbon precursor or volatile organic compound under a non-oxidizing gas atmosphere; and a specific surface area determined by a BET method is 10 m2/g or less.Type: ApplicationFiled: January 18, 2017Publication date: May 4, 2017Applicants: KUREHA CORPORATION, KURARAY CO., LTD., KURARAY CHEMICAL CO., LTD.Inventors: Makoto IMAJI, Kenta AOKI, Yasuhiro TADA, Naohiro SONOBE, Junichi ARIMA, Kenichi KOYAKUMARU, Hideharu IWASAKI, Kiyoto OTSUKA, Jiro MASUKO, Hajime KOMATSU, Shinya TAGO
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Patent number: 9508494Abstract: The object of the present invention is to provide a manufacturing method of carbonaceous material for a negative electrode of lithium ion capacitors, wherein the carbonaceous material is obtained from plant-derived char as a source, potassium and iron are sufficiently removed, and an average particle diameter thereof is small; and a carbonaceous material for a negative electrode of lithium ion capacitors. The object can be solved by a method for manufacturing a carbonaceous material having an average diameter of 3 to 30 ?m, for a negative electrode of lithium ion capacitors comprising the steps of: (1) heating plant-derived char having an average particle diameter of 100 to 10000 ?m at 500° C. to 1250° C. under an inert gas atmosphere containing a halogen compound to demineralize in a gas-phase, (2) pulverizing a carbon precursor obtained by the demineralization in a gas-phase, (3) calcining the pulverized carbon precursor at less than 1100° C. under a non-oxidizing gas atmosphere.Type: GrantFiled: August 30, 2013Date of Patent: November 29, 2016Assignees: KUREHA CORPORATION, KURARAY CO., LTD., KURARAY CHEMICAL CO., LTD.Inventors: Naohiro Sonobe, Yasuhiro Tada, Jiro Masuko, Hajime Komatsu, Junichi Arima, Akimi Ogawa, Kenichi Koyakumaru, Kiyoto Otsuka, Hideharu Iwasaki, Junsang Cho
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Patent number: 9478805Abstract: Provided is a manufacturing method of carbonaceous material for a negative electrode of non-aqueous electrolyte secondary batteries, wherein the carbonaceous material is obtained from plant-derived char as a source, potassium is sufficiently removed, and an average particle diameter thereof is small; and a carbonaceous material for a negative electrode of non-aqueous electrolyte secondary batteries. The method for manufacturing a carbonaceous material having an average particle diameter of 3 to 30 ?m, for a negative electrode of non-aqueous electrolyte secondary batteries includes the steps of: (1) heating plant-derived char having an average particle diameter of 100 to 10000 ?m at 500° C. to 1250° C. under an inert gas atmosphere containing halogen compound to demineralize in a gas-phase, (2) pulverizing a carbon precursor obtained by demineralization in a gas-phase, (3) calcining the pulverized carbon precursor at 1000° C. to 1600° C. under an non-oxidizing gas atmosphere.Type: GrantFiled: August 30, 2013Date of Patent: October 25, 2016Assignees: KUREHA CORPORATION, KURARAY CO., LTD., KURARAY CHEMICAL CO., LTD.Inventors: Yasuhiro Tada, Yasushi Ebihara, Mayu Komatsu, Jiro Masuko, Hajime Komatsu, Naohiro Sonobe, Junichi Arima, Akimi Ogawa, Shinya Tago, Kenichi Koyakumaru, Hideharu Iwasaki, Kiyoto Otsuka
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Publication number: 20160064735Abstract: The object of the present invention is to provide a manufacturing method of carbonaceous material for a negative electrode of non-aqueous electrolyte secondary batteries, wherein the carbonaceous material is obtained from plant-derived char as a source, potassium is sufficiently removed, and an average particle diameter thereof is small; and a carbonaceous material for a negative electrode of non-aqueous electrolyte secondary batteries. The object can be solved by a method for manufacturing a carbonaceous material having an average particle diameter of 3 to 30 ?m, for a negative electrode of non-aqueous electrolyte secondary batteries comprising the steps of: (1) heating plant-derived char having an average particle diameter of 100 to 10000 ?m at 500° C. to 1250° C. under an inert gas atmosphere containing halogen compound to demineralize in a gas-phase, (2) pulverizing a carbon precursor obtained by demineralization in a gas-phase, (3) calcining the pulverized carbon precursor at 1000° C. to 1600° C.Type: ApplicationFiled: August 30, 2013Publication date: March 3, 2016Applicants: KUREHA CORPORATION, KURARAY CHEMICAL CO., LTD., KURARAY CO., LTD.Inventors: Yasuhiro TADA, Yasushi EBIHARA, Mayu KOMATSU, Jiro MASUKO, Hajime KOMATSU, Naohiro SONOBE, Junichi ARIMA, Akimi OGAWA, Shinya TAGO, Kenichi KOYAKUMARU, Hideharu IWASAKI, Kiyoto OTSUKA
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Publication number: 20150270072Abstract: The object of the present invention is to provide a manufacturing method of carbonaceous material for a negative electrode of lithium ion capacitors, wherein the carbonaceous material is obtained from plant-derived char as a source, potassium and iron are sufficiently removed, and an average particle diameter thereof is small; and a carbonaceous material for a negative electrode of lithium ion capacitors. The object can be solved by a method for manufacturing a carbonaceous material having an average diameter of 3 to 30 ?m, for a negative electrode of lithium ion capacitors comprising the steps of: (1) heating plant-derived char having an average particle diameter of 100 to 10000 ?m at 500° C. to 1250° C. under an inert gas atmosphere containing a halogen compound to demineralize in a gas-phase, (2) pulverizing a carbon precursor obtained by the demineralization in a gas-phase, (3) calcining the pulverized carbon precursor at less than 1100° C. under a non-oxidizing gas atmosphere.Type: ApplicationFiled: August 30, 2013Publication date: September 24, 2015Applicants: KUREHA CORPORATION, KURARAY CHEMICAL CO., LTD., KURARAY CO., LTD.Inventors: Naohiro Sonobe, Yasuhiro Tada, Jiro Masuko, Hajime Komatsu, Junichi Arima, Akimi Ogawa, Kenichi Koyakumaru, Kiyoto Otsuka, Hideharu Iwasaki, Junsang Cho
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Publication number: 20150263347Abstract: The object of the present invention is to provide a carbonaceous material which is obtainable from plant-derived char and has a decreased specific surface area. Further, the object of the present invention is to provide a non-aqueous electrolyte secondary battery having excellent dedoping capacity (discharge capacity), non-dedoping capacity (irreversible capacity), and charge-discharge efficiency. The object can be solved by a carbonaceous material for non-aqueous electrolyte secondary batteries characterized in that the carbonaceous material is obtained by heat-treating plant-derived char which is demineralized in gas-phase, and carbon precursor (i.e. non-graphitizable carbon precursor, graphitizable carbon, or mixture thereof) or volatile organic compound under a non-oxidizing gas atmosphere; and a specific surface area determined by a BET method is 10 m2/g or less.Type: ApplicationFiled: August 30, 2013Publication date: September 17, 2015Applicants: KUREHA CORPORATION, KURARAY CHEMICAL CO., LTD., KURARAY CO., LTD.Inventors: Makoto Imaji, Kenta Aoki, Yasuhiro Tada, Naohiro Sonobe, Junichi Arima, Kenichi Koyakumaru, Hideharu Iwasaki, Kiyoto Otsuka, Jiro Masuko, Hajime Komatsu, Shinya Tago
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Patent number: 6569570Abstract: A carbonaceous electrode having improved capacities for doping and dedoping of a cell active substance, such as lithium, and suitable for a non-aqueous secondary battery, is constituted by a carbonaceous material obtained by carbonizing an aromatic condensation polymer formed by condensation of an aromatic compound having a phenolic hydroxy group and an aldehyde. The carbonaceous material is characterized by an atomic ratio H/C between hydrogen atoms and carbon atoms of below 0.1, a carbon dioxide adsorption capacity of at least 10 ml/g, and an X-ray scattering intensity ratio IW/ID of at least 0.25, wherein IW and ID represent scattering intensities as measured in a wet state and a dry state, respectively, at a parameter s=2·sin &thgr;/&lgr; of 0.5 nm−1, wherein &thgr; denotes a scattering angle and &lgr; denotes a wavelength of X-rays in X-ray small-angle scattering measurement.Type: GrantFiled: October 18, 1999Date of Patent: May 27, 2003Assignee: Kureha Kagaku Kogyo Kabushiki KaishaInventors: Naohiro Sonobe, Minoru Ishikawa, Jiro Masuko
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Publication number: 20020039686Abstract: A carbonaceous electrode having improved capacities for doping and dedoping of a cell active substance, such as lithium, and suitable for a non-aqueous solvent-type secondary battery, is constituted by a carbonaceous material obtained by carbonizing an aromatic condensation polymer formed by condensation of an aromatic compound having a phenolic hydroxy group and an aldehyde. The carbonaceous material is characterized by an atomic ratio H/C between hydrogen atoms and carbon atoms of below 0.1, a carbon dioxide adsorption capacity of at least 10 ml/g, and an X-ray scattering intensity ratio IW/ID of at least 0.25, wherein IW and ID represent scattering intensities as measured in a wet state and a dry state, respectively, at a parameter s=2·sin &thgr;/&lgr; of 0.5 nm−1, wherein &thgr; denotes a scattering angle and &lgr; denotes a wavelength of X-rays in X-ray small-angle scattering measurement.Type: ApplicationFiled: October 18, 1999Publication date: April 4, 2002Inventors: NAOHIRO SONOBE, MINORU ISHIKAWA, JIRO MASUKO
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Patent number: 6335122Abstract: A carbonaceous electrode having improved capacities for doping and dedoping of a cell active substance, such as lithium, and suitable for a non-aqueous solvent secondary battery, is constituted by a carbonaceous material having a true density as measured by a butanol substitution method of at most 1.46 g/cm3, a true density as measured by a helium substitution method of at least 1.7 g/cm3, a hydrogen-to-carbon atomic ratio H/C of at most 0.15 as measured according to elementary analysis, a BET specific surface area of at most 50 m2/g as measured by nitrogen adsorption BET method, and a carbon dioxide adsorption capacity of at least 10 ml/g. The carbonaceous material is advantageously produced by carbonizing an organic material originated from bamboo genera of family Gramineae, particularly genus Pleioblastus or Bambusa, at 1000-1400° C. under a reduced pressure or under a flowing inert gas stream to provide an appropriate porous structure.Type: GrantFiled: December 16, 1999Date of Patent: January 1, 2002Assignees: Sony Corporation, Kureha Kagaku Kogyo Kabushiki KaishaInventors: Shinichiro Yamada, Hiroshi Imoto, Hideto Azuma, Tadashi Senoo, Koji Sekai, Masayuki Nagamine, Atsuo Omaru, Naohiro Sonobe, Jiro Masuko, Minoru Ishikawa
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Patent number: 6303249Abstract: A carbonaceous electrode having improved capacities for doping and dedoping of a cell active substance, such as lithium, and suitable for a non-aqueous solvent-type secondary battery, is constituted by a carbonaceous material having a pore volume of at least 0.55 ml/g of pores having a pore diameter of at most 5 &mgr;m as measured by mercury injection method, a potassium content of at most 0.5 wt. % as measured by fluorescent X-ray analysis, and a specific surface area of at most 100 m2/g as measured by nitrogen adsorption BET method. The carbonaceous material is advantageous produced by carbonizing a carbon precursor of plant origin having a potassium content of at most 0.5 wt. % as measured by fluorescent X-ray analysis, in contact with a stream of an inert gas optionally containing a halogen gas at a temperature of 700-1500° C.Type: GrantFiled: June 27, 1997Date of Patent: October 16, 2001Assignee: Kureha Kogaku Kogyo Kabushiki KaishaInventors: Naohiro Sonobe, Jiro Masuko, Fumio Shibata
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Patent number: 5741472Abstract: A carbonaceous electrode having improved capacities for doping and dedoping of a cell active substance, such as lithium, and suitable for a non-aqueous solvent-type secondary battery, is constituted by a carbonaceous material having a specific microtexture. The carbonaceous material is characterized by an average (002)-plane spacing of at least 0.365 nm according to X-ray diffraction method, and also a ratio .rho..sub.H /.rho..sub.B of at least 1.15 wherein .rho..sub.H denotes a density measured by using helium gas as a substitution medium and .rho..sub.B denotes a density measured by using butanol as a substitution medium.Type: GrantFiled: August 23, 1995Date of Patent: April 21, 1998Assignee: Kureha Kagaku Kogyo Kabushiki KaishaInventors: Naohiro Sonobe, Jiro Masuko, Takao Iwasaki
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Patent number: 5721071Abstract: A graphitic electrode material suitable for use in a non-aqueous solvent-type secondary battery is provided. The graphitic material is characterized by an average (002)-plane spacing d.sub.002 of 0.336-0.345 nm, a crystallite size along c-axis L.sub.c(002) of 15-60 nm, and a lattice strain .epsilon. of at most 2.0.times.10.sup.-2 nm.sup.-1 as measured by X-ray diffraction method. The graphitic material may suitably be formed through a process including the steps of: thermally polymerizing a condensed polycyclic aromatic compound in the presence of a Lewis acid catalyst to form a polymerizate, and heat-treating the polymerizate at 2100.degree.-2600.degree. C. under a reduced pressure or in an inert gas atmosphere. The graphitic electrode material exhibits large doping and dedoping capacities which provide only a small difference therebetween (i.e., irreversible capacity) and cause only a small decrease at the time of quick charging and discharging.Type: GrantFiled: September 24, 1996Date of Patent: February 24, 1998Assignee: Kureha Kagaku Kogyo Kabushiki KaishaInventors: Naohiro Sonobe, Jiro Masuko, Akio Hoshi
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Patent number: 5527643Abstract: A non-aqueous solvent-type secondary battery having a large charge-discharge capacity and exhibiting a high utilization rate of an active substance, such as lithium, and an excellent charge-discharge cycle characteristic, can be constituted by using a carbonaceous electrode material having a specific microtexture. The carbonaceous electrode material is characterized by having an average (002)-plane spacing d.sub.002 of 0.336-0.375 nm and a crystallite size in c-axis direction Lc.sub.(002) of at most 50 nm, respectively, as measured by X-ray diffraction method, and an optically anisotropic texture showing a fine mosaic texture when observed through a polarizing microscope. The carbonaceous material may suitably be produced through a process including the steps of: crosslinking a tar or pitch of a petroleum or coal origin, and carbonizing the crosslinked tar or pitch at a temperature of at least 800.degree. C. under a reduced pressure or in an inert gas atmosphere.Type: GrantFiled: August 26, 1994Date of Patent: June 18, 1996Assignee: Kureha Kagaku Kogyo Kabushiki KaishaInventors: Naohiro Sonobe, Takao Iwasaki, Jiro Masuko
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Patent number: 5378770Abstract: Disclosed herein is a poly(arylene thioether-ketone-ketone) copolymer comprising (A) at least one poly(arylene thioether-ketone-ketone) segment having predominant recurring units of the formula ##STR1## and (B) at least one poly(arylene thioether) segment having predominant recurring units of the formula ##STR2## (a) the ratio of the total amount of the poly(arylene thioether) segment (B) to the total amount of the poly(arylene thioether-ketone-ketone) segment (A) ranging from 0.1 to 9 by weight, (b) the weight-average molecular weight of the poly(arylene thioether) segment (B) being at least 200 but lower than 1000, and (c) said copolymer having a melt viscosity of 2-100,000 poises as measured at 380.degree. C. and a shear rate of 1,200/sec as well as a production process of the poly(arylene thioether-ketone-ketone) copolymer.Type: GrantFiled: March 23, 1993Date of Patent: January 3, 1995Assignee: Kureha Kagaku Kogyo K.K.Inventors: Yoshikatsu Satake, Yoshiyuki Inaguma, Jiro Masuko
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Patent number: 5374692Abstract: Disclosed herein is a poly(arylene thioether-ketone-ketone) copolymer comprising (A) at least one poly(arylene thioether-ketone-ketone) segment having predominant recurring units of the formula ##STR1## (B) at least one poly(arylene thioether) segment having predominant recurring units of the formula ##STR2## (a) the ratio of the total amount of the poly(arylene thioether) segment (B) to the total amount of the poly(arylene thioether-ketone-ketone) segment (A) ranging from 0.1 to 9 by weight, (b) the weight-average molecular weight of the poly(arylene thioether) segment (B) being at least 200 but lower than 1000, and (c) said copolymer having a melt viscosity of 2-100,000 poises as measured at 380.degree. C. and a shear rate of 1,200/sec as well as a production process of the poly(arylene thioether-ketone-ketone) copolymer.Type: GrantFiled: March 23, 1993Date of Patent: December 20, 1994Assignee: Kureha Kagaku Kogyo K.K.Inventors: Yoshikatsu Satake, Yoshiyuki Inaguma, Jiro Masuko
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Patent number: 5250636Abstract: Disclosed herein is a poly(arylene thioether-ketone-ketone) copolymer comprising (A) at least one poly(arylene thioether-ketone-ketone) segment having predominant recurring units of the formula ##STR1## and (B) at least one poly(arylene thioether) segment having predominant recurring units of the formula ##STR2## (a) the ratio of the total amount of the poly(arylene thioether) segment (B) to the total amount of the poly(arylene thioether-ketone-ketone) segment (A) ranging from 0.1 to 9 by weight, (b) the weight-average molecular weight of the poly(arylene thioether) segment (B) being at least 200 but lower than 1000, and (c) said copolymer having a melt viscosity of 2-100,000 poises as measured at 380.degree. C. and a shear rate of 1,200/sec as well as a production process of the poly(arylene thioether-ketone-ketone) copolymer.Type: GrantFiled: April 18, 1991Date of Patent: October 5, 1993Assignee: Kureha Kagaku Kogyo K.K.Inventors: Yoshikatsu Satake, Yoshiyuki Inaguma, Jiro Masuko