Patents by Inventor Jiro Osawa
Jiro Osawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12162084Abstract: A rotary cutting tool includes: a blade portion; a shank portion having a diameter larger than a diameter of the blade portion; and a tapered connecting portion connecting the blade portion and the shank portion. The shank portion includes a plurality of coolant-guide recessed grooves provided in its outer circumferential surface. Each of the coolant-guide recessed grooves has a groove depth and a groove width that is larger than the groove depth. Each of the coolant-guide recessed grooves has a groove bottom that is shaped such that the groove depth is reduced as the each of the coolant-guide recessed grooves extends from its start end toward a groove-depth regional-change position in which a tendency of change of the groove depth is changed.Type: GrantFiled: May 22, 2019Date of Patent: December 10, 2024Assignee: OSG CORPORATIONInventors: Jiro Osawa, Tomonori Yoda, Yusuke Tanaka
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Publication number: 20220355392Abstract: A drill (1) is provided with a body (10) and a head (30). The body (10) is formed of cemented carbide, and the head (30) is formed of PCD. Spiral coolant passages (17, 18) are provided inside the body (10). Oil holes (25, 26) are provided in a body-side joint surface of the body (10). The oil holes (25, 26) are outlets of the coolant passages (17, 18). Coolant passages (37, 38) provided inside the head (30) extend from oil holes (45, 46) provided at a tip (31) toward a rear end (32). A head-side joint surface of the head (30) is joined to the body-side joint surface. Two oil holes are provided in the head-side joint surface. The two oil holes are inlets of the coolant passages (37, 38), and communicate with the oil holes (25, 26) in the body-side joint surface.Type: ApplicationFiled: June 20, 2019Publication date: November 10, 2022Inventors: Jiro OSAWA, Tomonori YODA
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Publication number: 20220250176Abstract: A rotary cutting tool includes: a blade portion; a shank portion having a diameter larger than a diameter of the blade portion; and a tapered connecting portion connecting the blade portion and the shank portion. The shank portion includes a plurality of coolant-guide recessed grooves provided in its outer circumferential surface. Each of the coolant-guide recessed grooves has a groove depth and a groove width that is larger than the groove depth. Each of the coolant-guide recessed grooves has a groove bottom that is shaped such that the groove depth is reduced as the each of the coolant-guide recessed grooves extends from its start end toward a groove-depth regional-change position in which a tendency of change of the groove depth is changed.Type: ApplicationFiled: May 22, 2019Publication date: August 11, 2022Applicant: OSG CORPORATIONInventors: Jiro OSAWA, Tomonori YODA, Yusuke TANAKA
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Patent number: 11123811Abstract: Multiple grooves are provided on the outer circumferential surface of the body of an insert holder. A first holding surface of an insert first holding part, which is inserted between a groove bottom and a first protrusion, and a first protrusion surface of the first protrusion make surface contact and said surfaces are sloped so as to approach the groove bottom as the first end is approached. A second holding surface of an insert second holding part, which is inserted between the groove bottom and a second protrusion, and a second protrusion surface of the second protrusion make surface contact and said surface are sloped so as to approach the groove bottom as the second end is approached.Type: GrantFiled: December 6, 2016Date of Patent: September 21, 2021Assignee: OSG CORPORATIONInventors: Jiro Osawa, Tomonori Yoda
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Patent number: 10814408Abstract: A main body (3) of a replaceable-tip cutting tool (1) includes a cylinder-shaped cylindrical portion (32) made from a first metal material and extending in an axial direction, and with a female thread portion (33) provided on an inner circumference (40) of the cylindrical portion (32) and capable of being screwed together with a male threaded portion (24) of a cutting head (2). The female thread portion (33) includes a first female thread portion (34) and a second female thread portion (35). The first female thread portion (34) is a portion between a top of a female thread crest (37) of the female thread portion (33) and a portion of the female thread portion (35) that is on the female thread crest (37) side of a female thread root (36) and on the female thread root side of a portion corresponding to an effective diameter of the female thread portion (33). The first female thread portion (34) is made from a second metal material that is different from the first metal material.Type: GrantFiled: November 1, 2016Date of Patent: October 27, 2020Assignee: OSG CORPORATIONInventors: Jiro Osawa, Tamotsu Nagai
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Patent number: 10442021Abstract: An insert portion (3) of a reamer (1) is fixed, using screws (8), to a leading end portion of a body (2A). The insert portion (3) is configured by overlaying an insert (4) for finish machining and an insert (5) for rough machining, and forms a right hand cut right hand helix. On respective mating faces of the inserts (4, 5), convex portions and concave portions of the mating face of the insert (4) overlap with concave portions and convex portions of the mating face of the insert (5). The reamer (1) can enlarge a hole formed in a workpiece or change a shape of the hole. The inserts (4, 5) simultaneously cut an inner peripheral face of the hole, and can thus perform rough machining and finish machining in one pass. By overlapping the convex portions and the concave portions of each of the mating faces of the inserts (4, 5), they partially overlap in their respective thickness directions. A protrusion length of the insert portion (3) can thus be shortened.Type: GrantFiled: June 15, 2015Date of Patent: October 15, 2019Assignee: OSG CORPORATIONInventors: Jiro Osawa, Tomonori Yoda
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Publication number: 20190262914Abstract: Multiple grooves are provided on the outer circumferential surface of the body of an insert holder. A first holding surface of an insert first holding part, which is inserted between a groove bottom and a first protrusion, and a first protrusion surface of the first protrusion make surface contact and said surfaces are sloped so as to approach the groove bottom as the first end is approached. A second holding surface of an insert second holding part, which is inserted between the groove bottom and a second protrusion, and a second protrusion surface of the second protrusion make surface contact and said surface are sloped so as to approach the groove bottom as the second end is approached.Type: ApplicationFiled: December 6, 2016Publication date: August 29, 2019Applicant: OSG CORPORATIONInventors: Jiro Osawa, Tomonori Yoda
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Patent number: 10384276Abstract: An insert portion (3) of a thread mill (1A) is fixed to a leading end portion of a body (2A) using screws (8). The insert portion (3) is configured by overlaying an insert (4) for finish machining and an insert (5) for rough machining. On respective mating faces of the inserts (4, 5), convex portions and concave portions of the mating face of the insert (4) are overlaid with concave portions and convex portions of the mating face of the insert (5). The thread mill (1A) can cut a female screw in a hole formed in a workpiece by performing right-hand cut down-cut milling, for example. The inserts (4, 5) simultaneously cut an inner peripheral surface of the hole, and the rough machining and the finish machining can thus be performed in a single pass. By the convex portions and the concave portions of the respective mating faces of the inserts (4, 5) being overlaid with each other, the inserts (4, 5) partially overlap in their respective thickness directions.Type: GrantFiled: June 15, 2015Date of Patent: August 20, 2019Assignee: OSG CORPORATIONInventors: Jiro Osawa, Tomonori Yoda
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Patent number: 10328503Abstract: A T-slot cutter (1) is a tool for cutting a T-groove in a workpiece, and includes a body (2A) and an insert portion (3). The insert portion (3) is fixed to a leading end portion of the body (2A) using screws (8). The insert portion (3) is configured by overlaying inserts (4) and (5). By changing a combination of the inserts configuring the insert portion (3), a groove width and an angular shape of the T-groove cut in the workpiece can be easily adjusted. On mating faces of the inserts (4, 5), convex portions and concave portions of the mating face of the insert (4) overlap with concave portions and convex portions of the mating face of the insert (5). As a result, the inserts (4, 5) partially overlap with each other in a thickness direction, and thus a protrusion length of the insert portion (3) can be shortened.Type: GrantFiled: June 15, 2015Date of Patent: June 25, 2019Assignee: OSG CORPORATIONInventors: Jiro Osawa, Tomonori Yoda
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Publication number: 20190126365Abstract: A main body (3) of a replaceable-tip cutting tool (1) includes a cylinder-shaped cylindrical portion (32) made from a first metal material and extending in an axial direction, and with a female thread portion (33) provided on an inner circumference (40) of the cylindrical portion (32) and capable of being screwed together with a male threaded portion (24) of a cutting head (2). The female thread portion (33) includes a first female thread portion (34) and a second female thread portion (35). The first female thread portion (34) is a portion between a top of a female thread crest (37) of the female thread portion (33) and a portion of the female thread portion (35) that is on the female thread crest (37) side of a female thread root (36) and on the female thread root side of a portion corresponding to an effective diameter of the female thread portion (33). The first female thread portion (34) is made from a second metal material that is different from the first metal material.Type: ApplicationFiled: November 1, 2016Publication date: May 2, 2019Inventors: Jiro OSAWA, Tamotsu NAGAI
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Publication number: 20180133823Abstract: An insert portion (3) of a reamer (1) is fixed, using screws (8), to a leading end portion of a body (2A). The insert portion (3) is configured by overlaying an insert (4) for finish machining and an insert (5) for rough machining, and forms a right hand cut right hand helix. On respective mating faces of the inserts (4, 5), convex portions and concave portions of the mating face of the insert (4) overlap with concave portions and convex portions of the mating face of the insert (5). The reamer (1) can enlarge a hole formed in a workpiece or change a shape of the hole. The inserts (4, 5) simultaneously cut an inner peripheral face of the hole, and can thus perform rough machining and finish machining in one pass. By overlapping the convex portions and the concave portions of each of the mating faces of the inserts (4, 5), they partially overlap in their respective thickness directions. A protrusion length of the insert portion (3) can thus be shortened.Type: ApplicationFiled: June 15, 2015Publication date: May 17, 2018Inventors: Jiro OSAWA, Tomonori YODA
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Publication number: 20180133812Abstract: A T-slot cutter (1) is a tool for cutting a T-groove in a workpiece, and includes a body (2A) and an insert portion (3). The insert portion (3) is fixed to a leading end portion of the body (2A) using screws (8). The insert portion (3) is configured by overlaying inserts (4) and (5). By changing a combination of the inserts configuring the insert portion (3), a groove width and an angular shape of the T-groove cut in the workpiece can be easily adjusted. On mating faces of the inserts (4, 5), convex portions and concave portions of the mating face of the insert (4) overlap with concave portions and convex portions of the mating face of the insert (5). As a result, the inserts (4, 5) partially overlap with each other in a thickness direction, and thus a protrusion length of the insert portion (3) can be shortened.Type: ApplicationFiled: June 15, 2015Publication date: May 17, 2018Inventors: Jiro OSAWA, Tomonori YODA
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Publication number: 20180117685Abstract: An insert portion (3) of a thread mill (1A) is fixed to a leading end portion of a body (2A) using screws (8). The insert portion (3) is configured by overlaying an insert (4) for finish machining and an insert (5) for rough machining. On respective mating faces of the inserts (4, 5), convex portions and concave portions of the mating face of the insert (4) are overlaid with concave portions and convex portions of the mating face of the insert (5). The thread mill (1A) can cut a female screw in a hole formed in a workpiece by performing right-hand cut down-cut milling, for example. The inserts (4, 5) simultaneously cut an inner peripheral surface of the hole, and the rough machining and the finish machining can thus be performed in a single pass. By the convex portions and the concave portions of the respective mating faces of the inserts (4, 5) being overlaid with each other, the inserts (4, 5) partially overlap in their respective thickness directions.Type: ApplicationFiled: June 15, 2015Publication date: May 3, 2018Inventors: Jiro OSAWA, Tomonori YODA
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Patent number: 9533363Abstract: An indexable thread forming tap including: a body in a shaft shape; and a tip concentrically and detachably attached to a leading end portion of the body by screw-fastening and rotationally driven around an axial center along with the body for rolling of a female thread, the body being disposed with a screw hole concentrically to the axial center such that a screw shaft disposed on the tip concentrically to the axial center is screwed into the screw hole for the screw-fastening, a leading end surface of the screw shaft being pressed against a bottom surface of the screw hole into close contact with each other by the screw-fastening to integrally fix the tip to the body without the leading end of the body abutting on the tip, the body being disposed with a restraining hole concentrically to the axial center.Type: GrantFiled: June 6, 2012Date of Patent: January 3, 2017Assignee: OSG CORPORATIONInventors: Jiro Osawa, Takayuki Matsushita, Kentaro Norimatsu, Tasuku Itoh
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Patent number: 9364904Abstract: A variable lead end mill has a plurality of peripheral cutting edges with different helix angles, the variable lead end mill having a flute bottom diameter of a plurality of helix flutes making up rake faces of the plurality of the peripheral cutting edges, the flute bottom diameter increasing in an axial direction from a tool tip toward a shank.Type: GrantFiled: July 5, 2011Date of Patent: June 14, 2016Assignee: OSG CorporationInventors: Jiro Osawa, Tasuku Itoh, Shigetoshi Ukei, Hiroshi Tomita
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Patent number: 9339881Abstract: A removable tip type rotary tool is provided in which a rotation stop key and a key groove each having a triangular shape are disposed on opposing surfaces of a body and a tip concentrically attached to a leading end portion of the body in a removable manner. A pair of side surfaces of the rotation stop key and a pair of side walls of the key groove are brought into surface contact by mounting screw. An angle for each of the pair of the side surfaces and the pair of side walls is between 60 to 100 degrees, a groove bottom of the key groove is rounded with a radius from 1.5 to 2.8 mm, corners of opening edges on both sides of the key groove and corners of both base-end side portions of the rotation stop key are rounded with radiuses, respectively, from 1.5 to 2.8 mm.Type: GrantFiled: June 8, 2011Date of Patent: May 17, 2016Assignee: OSG CORPORATIONInventors: Jiro Osawa, Tasuku Itoh, Takayuki Matsushita, Kentarou Norimatsu
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Publication number: 20150133226Abstract: An indexable thread forming tap including: a body in a shaft shape; and a tip concentrically and detachably attached to a leading end portion of the body by screw-fastening and rotationally driven around an axial center along with the body for rolling of a female thread, the body being disposed with a screw hole concentrically to the axial center such that a screw shaft disposed on the tip concentrically to the axial center is screwed into the screw hole for the screw-fastening, a leading end surface of the screw shaft being pressed against a bottom surface of the screw hole into close contact with each other by the screw-fastening to integrally fix the tip to the body without the leading end of the body abutting on the tip, the body being disposed with a restraining hole concentrically to the axial center.Type: ApplicationFiled: June 6, 2012Publication date: May 14, 2015Applicant: OSG CORPORATIONInventors: Jiro Osawa, Takayuki Matsushita, Kentaro Norimatsu, Tasuku Itoh
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Patent number: 8944732Abstract: A machining head replaceable rotating tool having a fastening male screw and a fastening female screw disposed on respective shaft centers of one and the other of a machining head and a holder, the fastening male and female screws being threadably engaged with each other to concentrically and removably attach the machining head to a tip portion of the holder, the machining head and the holder being disposed with abutting surfaces abutted against each other in a fastened state when the fastening male and female screws are threadably engaged, the machining head replaceable rotating tool being integrally and rotationally driven via the holder in a tool rotation direction causing the fastening male and female screws to be fastened by a machining load to perform predetermined machining with the machining head, the abutment of the abutting surfaces preventing the fastening male and female screws from being further fastened by a machining load, the fastening male and female screws being saw-tooth buttress screws havType: GrantFiled: July 9, 2009Date of Patent: February 3, 2015Assignee: OSG CorporationInventors: Jiro Osawa, Tasuku Itoh
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Patent number: 8931982Abstract: A throw-away rotating tool includes plural protrusions formed in a part of an outer peripheral wall of a projecting coupling portion. Since the twist angle and a twist direction of the protrusions are set in such a way that with relative rotation when coupling the projecting coupling portion and erected portions together, due to the reaction force received by the protrusions from inner peripheral walls, the projecting coupling portion is pulled to the rear and side of the erected portions and the projecting coupling portion is stably held between the erected portions. Since the number of portions that require stringent dimension control and high machining accuracy can be reduced, productivity can be improved.Type: GrantFiled: December 8, 2009Date of Patent: January 13, 2015Assignee: OSG CorporationInventors: Jiro Osawa, Takuma Aoyama, Tasuku Itoh, Ikuo Takikawa
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Patent number: 8864425Abstract: A bevel head replaceable rotary tool is provided. The rotary tool includes a coupling protrusion and a coupling recess, plural sets of serrations provided on an outer circumferential surface of the coupling protrusion and an inner wall surface of the coupling recess, circumferential abutting portions provided on the tool body and the bevel head, and axial tight-contact portions, provided on the tool body and the bevel head. The serrations of the coupling protrusion and the serrations of the coupling recess arranged such that curvatures of circumferential circular arcs of the serrations of the coupling protrusion are greater than those of the serrations of the coupling recess or the serrations of the coupling protrusion and the serrations of the coupling recess have circumferential circular arcs with centers deviated from each other.Type: GrantFiled: February 4, 2009Date of Patent: October 21, 2014Assignee: OSG CorporationInventors: Jiro Osawa, Tasuku Itoh