Abstract: A low-profile coupled inductor includes a magnetic core and first and second windings. The magnetic core includes first and second end flanges, a winding form element, a first outer plate, and a first leakage post. The winding form element is disposed between and connects the first and second end flanges in a first direction. The first outer plate is disposed over and faces the first and second end flanges in a second direction. The first leakage post is disposed between the winding form element and the first outer plate in the second direction. The first winding is wound around the winding form element, between the first end flange and the first leakage post, and the second winding is wound around the winding form element, between the first leakage post and the second end flange. Each of the windings is wound around a common axis extending in the first direction.

Abstract: A radially anisotropic toroidal magnetic core is fabricated by a method including providing apparatus having a first magnet for providing a radial magnetic field extending across a cavity from an axial spindle to a surrounding second magnetic element, placing a substrate in the cavity, the substrate having a hole fitting around the head of the spindle; and sputter-depositing a film of ferromagnetic material onto the substrate. An alternative fabrication uses a similar fixture to impose magnetic anisotropy by annealing a previously-formed toroidal core. A particular fixture adapted for deposition by electroplating or for applying anisotropy by annealing pre-formed cores applies magnetic fields symmetrically from above and below the cores. Also described are the radially anisotropic core produced by the method, and an inductor having a coil wound on the radially anisotropic core.