Abstract: A casting method for titanium and titanium alloys, the casting method including obtaining an investment casting mold composition having calcium aluminate and aluminum oxide, the calcium aluminate combined with a liquid to produce a slurry of calcium aluminate, and wherein the solids in the final calcium aluminate/liquid mixture with large scale alumina is about 71% to about 90%. The method further includes pouring the investment casting mold composition into a vessel containing a fugitive pattern, curing the investment casting mold composition to form a mold, removing the fugitive pattern from the mold, firing the mold, preheating the mold to a mold casting temperature, pouring molten titanium or titanium alloy into the preheated mold, solidifying the molten titanium or titanium alloy and forming a solidified titanium or titanium alloy casting, and removing the solidified titanium or titanium alloy casting from the mold.

Abstract: A slurry composition includes, by volume, a ceramic composition in an amount of from about 60 to about 75 percent and a binder in an amount of from about 25 to about 40 percent, plus a platinum group metal catalyst and a dopant. The ceramic composition includes, by volume of the ceramic composition, fine fused silica particles having a particle size d50 of from about 4 ?m to about 7 ?m, in an amount of from about 7 to about 40 percent; coarse fused silica particles having a d50 of from about 25 ?m to about 33 ?m, in an amount of from about 29 to about 60 percent; inert filler particles having a d50 of from about 5 ?m to about 25 ?m, in an amount of from about 8 to about 40 percent; and fumed silica particles, in an amount of up to about 15 percent.

Abstract: A method for forming a mold for casting a titanium-containing article, the method including combining calcium aluminate with a liquid to produce an initial slurry of calcium aluminate and adding oxide particles into the initial slurry to create a final slurry. The method further includes introducing the final slurry into a mold cavity that contains a fugitive pattern and allowing the final slurry to cure in the mold cavity to form a mold of a titanium-containing article.

Abstract: The disclosure relates generally to mold compositions and methods of molding and the articles so molded. More specifically, the disclosure relates to mold compositions, intrinsic facecoat compositions, and methods for casting titanium-containing articles, and the titanium-containing articles so molded.

Abstract: A mold for casting a titanium-containing article includes calcium aluminate and silicon carbide, and the silicon carbide is graded in the mold such that it is in different portions of the mold in different amounts, with the highest concentration of silicon carbide being located between a bulk of the mold and a surface of the mold that opens to a mold cavity.

Abstract: A slurry composition includes, by volume, a ceramic composition in an amount of from about 60 to about 75 percent and a binder in an amount of from about 25 to about 40 percent, plus a platinum group metal catalyst and a dopant. The ceramic composition includes, by volume of the ceramic composition, fine fused silica particles having a particle size d50 of from about 4 ?m to about 7 ?m, in an amount of from about 7 to about 40 percent; coarse fused silica particles having a d50 of from about 25 ?m to about 33 ?m, in an amount of from about 29 to about 60 percent; inert filler particles having a d50 of from about 5 ?m to about 25 ?m, in an amount of from about 8 to about 40 percent; and fumed silica particles, in an amount of up to about 15 percent.

Abstract: The disclosure relates generally to mold compositions and methods of molding and the articles so molded. More specifically, the disclosure relates to mold compositions, intrinsic facecoat compositions, and methods for casting titanium-containing articles, and the titanium-containing articles so molded.

Abstract: The disclosure relates generally to mold compositions and methods of molding and the articles so molded. More specifically, the disclosure relates to mold compositions, intrinsic facecoat compositions, and methods for casting titanium-containing articles, and the titanium-containing articles so molded.

Abstract: Crucible compositions and methods of using the crucible compositions to melt titanium and titanium alloys. More specifically, crucible compositions having extrinsic facecoats comprising a rare earth oxide that are effective for melting titanium and titanium alloys for use in casting titanium-containing articles. Further embodiments are titanium-containing articles made from the titanium and titanium alloys melted in the crucible compositions. Another embodiment is a crucible curing device and methods of use thereof.

Abstract: The disclosure relates generally to mold compositions and methods of molding and the articles so molded. More specifically, the disclosure relates to mold compositions, intrinsic facecoat compositions, and methods for casting titanium-containing articles, and the titanium-containing articles so molded, where the mold comprises calcium hexaluminate.

Abstract: The disclosure relates generally to mold compositions and methods of molding and the articles so molded. More specifically, the disclosure relates to silicon carbide-containing mold compositions, silicon carbide-containing intrinsic facecoat compositions, and methods for casting titanium-containing articles, and the titanium-containing articles so molded.

Abstract: The disclosure relates generally to core compositions and methods of molding and the articles so molded. More specifically, the disclosure relates to core compositions and methods for casting hollow titanium-containing articles, and the hollow titanium-containing articles so molded.

Abstract: The disclosure relates generally to core compositions and methods of molding and the articles so molded. More specifically, the disclosure relates to core compositions and methods for casting hollow titanium-containing articles, and the hollow titanium-containing articles so molded.

Abstract: The disclosure relates generally to mold compositions and methods of molding and the articles so molded. More specifically, the disclosure relates to a mold for casting a titanium-containing article, comprising calcium aluminate and silicon carbide, wherein said silicon carbide is graded in said mold such that it is in different portions of the mold in different amounts, with the highest concentration of silicon carbide being located between a bulk of the mold and a surface of the mold that opens to a mold cavity.

Abstract: The disclosure relates generally to mold compositions and methods of molding and the articles so molded. More specifically, the disclosure relates to silicon carbide-containing mold compositions, silicon carbide-containing intrinsic facecoat compositions, and methods for casting titanium-containing articles, and the titanium-containing articles so molded.

Abstract: A titanium-containing article casting mold composition includes calcium aluminate and an X-ray or Neutron-ray detectable element. A method for detecting sub-surface ceramic inclusions in a titanium or titanium alloy casting includes combining calcium aluminate, an element more radiographically dense than the calcium aluminate, and a liquid to form a slurry; forming a mold having the calcium aluminate and the radiographically dense element from the slurry; introducing a titanium aluminide-containing metal to the radiographically dense element-bearing mold; solidifying the titanium aluminide-containing metal to form an article in the mold; removing the solidified titanium aluminide-containing metal article from said mold; subjecting the solidified titanium aluminide-containing article to radiographic inspection to provide a radiograph; and examining the radiograph for the presence of the radiographically dense element on or in the article.

Abstract: The disclosure relates generally to mold compositions and methods of molding and the articles so molded. More specifically, the disclosure relates to mold compositions, intrinsic facecoat compositions, and methods for casting titanium-containing articles, and the titanium-containing articles so molded.

Abstract: The disclosure relates generally to core compositions and methods of molding and the articles so molded. More specifically, the disclosure relates to core compositions and methods for casting hollow titanium-containing articles, and the hollow titanium-containing articles so molded.

Abstract: Crucible compositions and methods of using the crucible compositions to melt titanium and titanium alloys. More specifically, crucible compositions having extrinsic facecoats comprising a rare earth oxide that are effective for melting titanium and titanium alloys for use in casting titanium-containing articles. Further embodiments are titanium-containing articles made from the titanium and titanium alloys melted in the crucible compositions. Another embodiment is a crucible curing device and methods of use thereof.

Abstract: The disclosure relates generally to mold compositions and methods of molding and the articles so molded. More specifically, the disclosure relates to silicon carbide-containing mold compositions, silicon carbide-containing intrinsic facecoat compositions, and methods for casting titanium-containing articles, and the titanium-containing articles so molded.