Abstract: A device is provided for curling side edges of a sheet of media to be held down by a hold down system in an image production system. The device has a first shaped element having an outer section, the outer section of the first shaped element pointing in a first direction; a second shaped element having an outer section, the outer section of the second shaped element pointing in a second direction opposite the first direction; a first pinching element adjacent to the first shaped element, a first pathway being formed between the first pinching element and the first shaped element; and a second pinching element adjacent to the second shaped element, a second pathway being formed between the second pinching element and the second shaped element.

Abstract: Embodiments described herein are directed to characterizing a media curler for a printing. Test curls can be imposed on media having input curls with known input values using a media curler to be characterized. The media curler can impose the test curls based on curler settings of the media curler. Resulting output values from an interaction between the test curls and the input curls can be measured and the curler settings can be characterized based on the known input values and the resulting output values so that the media curler can be configured to respond to incoming media having a known input curl by applying curler setting to achieve a desired output curl.

Abstract: According to aspects illustrated herein, there are provided methods and systems for applying continuous tension on a belt/cable system. The automatic tensioning system includes a pivot mechanism and a locking mechanism. The pivot mechanism includes a pivot arm extending between an idler pulley and a pivot point. The idler pulley is mateable with a belt/cable. The belt/cable is routed about the idler pulley. The idler pulley rotates by the movement of the belt/cable, and the pivot arm pivots in an opposing direction from the belt/cable at the pivot point to apply continuous tension to the belt/cable as the pivot arm pivots. The locking mechanism is in communication with the pivot arm to secure the pivot arm in position, and the locking mechanism is adjustable.

Abstract: A quad-roll curler apparatus includes a first roll, a second roll, a third roll, and a fourth roll. The curler apparatus is adjustable to a first processing configuration wherein three of the four rolls are engaged to impart a curl in a sheet in a first direction. The curler apparatus is adjustable to a second sheet processing configuration wherein three of the four rolls are engaged to impart a curl in a sheet in a second direction that is different from the first direction.

Abstract: An inkjet offset printer includes an imaging drum and a transfix roller skewed with respect to and defining a continuously applied or an uninterrupted nip with the imaging drum to reduce torque disturbances and media wrinkling issues. Acoustic and physical disturbances resulting from a sheet of recording media entering and leaving the nip are reduced or eliminated.

Abstract: A sensing method and system to protect printer print heads from substrate media contact comprising a trip wire sensor to detect and signal a printer control system that substrate media carried by transport media is positioned to strike or contact the print head. The trip wire sensor is located upstream of the print heads, a controlled distance above the transport media in the direction normal to the plane of the media, and comprises a trip wire operatively connected to at least one transducer. Substrate media exceeding the height requirements associated with the print heads contact the trip wire sensor causing the generation of an electrical signal which is received by the printer control system which then takes corrective action to prevent damage to the print heads, for example, by raising the print heads further away from the transport media and allowing the non-conforming substrate media to pass through and be purged.

Abstract: Systems for moving a moveable drive module in a cross-process direction are disclosed. A system includes a moveable drive module including a drive roll and a translation drive motor capable of moving the moveable drive module in a cross-process direction. The system may optionally include a plurality of idler rolls, each configured to be associated with the drive roll when the moveable drive module is in an associated position. Optionally, the moveable drive module may further include an idler roll associated with the drive roll. Alternately, the system may further include a moveable idler module including an idler roll and a translation drive motor capable of moving the moveable idler module in a cross-process direction.

Abstract: According to aspects illustrated herein, a printmaking device, a method, and a system for reducing process direction errors of a sheet in a registration device is provided herein. The printmaking device includes a feed path, a printing module, and a sheet registration system. The sheet registration system is along the feed path and includes at least one trail edge sensor, a registration controller, and at least one pair of registration nips. The feed path moves a first side of the sheet in a process direction. The registration controller registers the first side of the sheet by: measuring and correcting a first skew error of the sheet; measuring and correcting a first arrival time of the trail edge of the sheet to determine a first process direction position of the sheet; and delivering the first side of the adjusted sheet at a first predefined delivery time.

Abstract: A sensing method and system to protect printer print heads from substrate media contact comprising a trip wire sensor to detect and signal a printer control system that substrate media carried by transport media is positioned to strike or contact the print head. The trip wire sensor is located upstream of the print heads, a controlled distance above the transport media in the direction normal to the plane of the media, and comprises a trip wire operatively connected to at least one transducer. Substrate media exceeding the height requirements associated with the print heads contact the trip wire sensor causing the generation of an electrical signal which is received by the printer control system which then takes corrective action to prevent damage to the print heads, for example, by raising the print heads further away from the transport media and allowing the non-conforming substrate media to pass through and be purged.

Abstract: An apparatus including a transfer belt, an edge sensor and a belt steering roll. The transfer belt having a lateral edge and the edge sensor detecting lateral positions of the lateral edge as it passes the edge sensor. The belt steering roll controlling lateral movement of the transfer belt, which is rotatably mounted maintaining rolling engagement with the transfer belt. An axis of rotation of the belt steering roll selectively tiltable defining a steering angle with respect to an axis reference orientation. Changes in the steering angle inducing a lateral shift profile to the lateral edge. The lateral shift profile defined by changes to the lateral positions of the lateral edge during a period. The steering angle being changed based on a differential between a currently detected lateral position of a segment of the lateral edge and a predetermined lateral position derived from the lateral shift profile.

Abstract: An inkjet offset printer includes an imaging drum and a transfix roller skewed with respect to and defining a continuously applied or an uninterrupted nip with the imaging drum to reduce torque disturbances and media wrinkling issues. Acoustic and physical disturbances resulting from a sheet of recording media entering and leaving the nip are reduced or eliminated.

Abstract: An inkjet printhead is configured to reduce the likelihood of media coming into contact with a printhead face. The inkjet printhead includes a housing, an aperture plate having a plurality of apertures in an aperture area through which inkjet ejectors eject ink, and a pair of members aligned with a direction of media movement and extending along a length of the aperture area, the pair of members being configured to lift media away from the plurality of apertures in the aperture area.

Abstract: A method and system for insuring printing accuracy in simplex imaging or duplex imaging, including a media sheet in a media path adapted to move the media sheet through the system. The media path includes sensors and a datum. The sensors include a leading edge sensor and a trailing edge sensor adapted to record the time of arrival of the edge. The edge arrival time difference is determined between the arrival time of the edge using output from the trailing edge sensor and the arrival time of the edge using output from the leading edge sensor. A correction factor is based upon the time difference. The time of arrival of the media sheet at the datum is determined using the correction factor to align items printed on both side of the media sheet.

Abstract: A quad-roll curler apparatus includes a first roll, a second roll, a third roll, and a fourth roll. The curler apparatus is adjustable to a first processing configuration wherein three of the four rolls are engaged to impart a curl in a sheet in a first direction. The curler apparatus is adjustable to a second sheet processing configuration wherein three of the four rolls are engaged to impart a curl in a sheet in a second direction that is different from the first direction.

Abstract: A media transport apparatus and method includes a first media transport having a first drive unit, configured and operative to convey the substrate media through a marking zone to be marked by a print head. A first motion encoder is operatively connected with the first media transport, configured and operative to output a first signal dependent upon the motion of the first media transport surface. A second media transport with a second drive unit and second motion encoder is configured and operative to receive the substrate media from the first media transport and to convey the substrate media. The second drive unit drives the motion of the second media transport with substantially the same surface velocity as the first media transport.

Abstract: An encoder idler roll includes an integral idler roll/encoder structure that forms an enclosed housing with a portion of the surface of the idler roll becoming the inner race for the encoder, as well as, the media encoding surface. Additionally, this integral idler/encoder configuration minimizes run out, improves tolerances between parts and stabilizes clearances between the idler roll and its support shaft.

Abstract: Sheet registration method and system includes transporting a sheet including a leading edge and a trailing edge between a first and second sensor. The first and second sensors each have a linear sensing area with a longitudinal axis aligned at a non-zero angle to each other. The first and second sensors are adapted to identify positions of the leading edge and the trailing edge. An alignment of the sheet is adjusted responsive to a sheet length determined using the output from the first and second sensors.

Abstract: Methods and system for reducing sheet skew in a sheet transport system are disclosed. A sheet transport system may include an idler wheel, a drive wheel a drive motor and an actuator. The idler wheel may have a substantially rigid outer layer. The drive wheel may have a compliant outer layer and may correspond to the idler wheel. The drive motor may be operably connected to the drive wheel and may be configured to cause the drive wheel to rotate around a shaft. The actuator may be operably connected to the drive wheel and configured to cause the drive wheel to move between a closed position and an open position. The drive wheel is configured to contact a sheet in the closed position and to not contact a sheet in the open position.

Abstract: A method and system feeds sheets through a media path in a process direction and moves a laterally movable sheet registration carriage (positioned within the media path) in a lateral direction perpendicular to the process direction. It determines the lateral error of the sheets within the media path before the sheets enter the sheet registration carriage, using first sensors positioned within the media path. This allows the sheet registration carriage to be moved to a variable lateral starting position (as opposed to a consistent reset position or centered reset position) before the sheets enter the sheet registration carriage based on the error of the sheets as determined by the first sensors. The error can be the amount of lateral error, or simply can be a classification of lateral error (right error, left error, etc.).

Abstract: A method of adjusting the operation of printheads in a printing system with a moving sheet carrying device has been developed. The method includes identifying a first amount of sheet carrying device displacement and second amount of sheet carrying device displacement as the sheet carrying device carries a media sheet past first and second printheads, respectively, for imaging of a predetermined location of the media sheet. A time for operating the second printhead is adjusted based on a difference between the first sheet carrying device offset and the second sheet carrying device offset to provide color registration between ink drops of the first printhead and second printhead on the media sheet.