Abstract: An injection molding apparatus comprises a support base and a mold carrier removably mounted to the support base. The mold carrier includes a mounting plate with attachment features for engaging the support base. A mold with two mold plates is slidably mounted to the mounting 5 plate. A clamp is operable to move the plates between open and closed positions. In the closed position, the plates abut one another. In the open position, the plates are spaced apart for removing molded articles.

Abstract: A method of heating plastic blanks for molding comprises, for each blank in a sequence of blanks of different types, determining a heating requirement corresponding to characteristics of the blank a molding process to be applied and heating each blank according to its heating requirement. A microwave field is generated having a defined heating rate, and the blank is placed in the microwave field for a period of time equal to the heating duration, such that the heating duration and the heating rate correspond to the heating requirement.

Abstract: A plastic molding system comprises: dispensing, pre-shaping and shaping cells and a transport subsystem. The dispensing cell has a station for dispensing a dose of plastic feedstock. The pre-shaping and shaping cells each comprise a plurality of stations for shaping the workpiece into a preform shape and into a final shape, respectively. The transport subsystem advances a workpiece along a selected one of a plurality of process paths to form a molded article. Each of the plurality of process paths is defined by a combination of stations of the dispensing cell, the pre-shaping cell and the shaping cell.

Abstract: A plastic molding system comprises: dispensing, pre-shaping and shaping cells and a transport subsystem. The dispensing cell has a station for dispensing a dose of plastic feedstock. The pre-shaping and shaping cells each comprise a plurality of stations for shaping the workpiece into a preform shape and into a final shape, respectively. The transport subsystem advances a workpiece along a selected one of a plurality of process paths to form a molded article. Each of the plurality of process paths is defined by a combination of stations of the dispensing cell, the pre-shaping cell and the shaping cell.

Abstract: An injection molding apparatus comprises a support base and a mold carrier removably mounted to the support base. The mold carrier includes a mounting plate with attachment features for engaging the support base. A mold with two mold plates is slidably mounted to the mounting 5 plate. A clamp is operable to move the plates between open and closed positions. In the closed position, the plates abut one another. In the open position, the plates are spaced apart for removing molded articles.

Abstract: A plastic molding system comprises: dispensing, pre-shaping and shaping cells and a transport subsystem. The dispensing cell has a station for dispensing a dose of plastic feedstock. The pre-shaping and shaping cells each comprise a plurality of stations for shaping the workpiece into a preform shape and into a final shape, respectively. The transport subsystem advances a workpiece along a selected one of a plurality of process paths to form a molded article. Each of the plurality of process paths is defined by a combination of stations of the dispensing cell, the pre-shaping cell and the shaping cell.

Abstract: An actuator (100) for a molding system (900) is disclosed. The actuator (100) includes a linear actuator (102). The linear actuator (102) is configured to move a payload (160) relative to a support structure (170). The linear actuator (102) is connectable to the support structure (170) and the payload (160). The actuator (100) also includes a first compensator (104). The first compensator (104) is configured to compensate for a relative misalignment between the linear actuator (102) and the payload (160). The actuator (100) further includes a second compensator (106). The second compensator (106) is configured to compensate for a relative misalignment between the linear actuator (102) and the support structure (170).

Abstract: An actuator (100) for a molding system (900) is disclosed. The actuator (100) includes a linear actuator (102). The linear actuator (102) is configured to move a payload (160) relative to a support structure (170). The linear actuator (102) is connectable to the support structure (170) and the payload (160). The actuator (100) also includes a first compensator (104). The first compensator (104) is configured to compensate for a relative misalignment between the linear actuator (102) and the payload (160). The actuator (100) further includes a second compensator (106). The second compensator (106) is configured to compensate for a relative misalignment between the linear actuator (102) and the support structure (170).

Abstract: Disclosed are: (i) a platen of a molding-system having anti-tilt structure, (ii) a molding system having a platen including an anti-tilt structure, (iii) a component of a platen of a molding system having a frame, the component including an anti-tilt structure, (iv) a clamp of a molding system, the clamp having platens each including an anti-tilt structure, (v) a molded article manufactured by usage of a platen of a molding system having an anti-tilt structure, (vi) a molded article manufactured by usage of a molding system having a platen including an anti-tilt structure, (vii) a molded article manufactured by usage of a component of a platen of a molding system having a frame, the component including an anti-tilt structure, and (viii) a molded article manufactured by usage of a clamp of a molding system, the clamp having platens each including an anti-tilt structure.

Abstract: Disclosed are: (i) a platen of a molding system, (ii) a molding system having a platen, (iii) a clamp of a molding system having platens, and (iv) a molded article.

Abstract: A self-positioning clamp piston assembly (300) provides clamp-up, mold break and position reset function through the provision of distinct clamp-up (329), mold break (366) and reset (368) chambers. A position reference shoulder (337) on a piston front ring (330) fixed into a platen (12), permits positioning of a tie bar (12) to ensure clearance (102) between teeth (100) on the tie bar (12) and teeth (98) on a related but separate locking assembly (94). With the tie bar (12) coupled to a clamp piston (304) through a tie bar end plate (340), movement of the tie bar under clamp pressure displaces an independently moveable reset piston (360) from alignment with the tie bar end plate (340). Pressurization of the mold break chamber (366) causes displacement of the reset piston (360) from the shoulder (337), but re-alignment of the reset piston with the tie bar end plate (340).

Abstract: Disclosed is: (i) a molding-system clamp, including: a lock, a lock actuator, and a connecting rod connecting the lock actuator to the lock, (ii) a molding system having the molding-system clamp as described above, and (iii) a molded article manufactured by usage of a molding system having the molding-system clamp as described above.

Abstract: A self-positioning clamp piston assembly (300) provides clamp-up, mold break and position reset function through the provision of distinct clamp-up (329), mold break (366) and reset (368) chambers. A position reference shoulder (337) on a piston front ring (330) fixed into a platen (12), permits positioning of a tie bar (12) to ensure clearance (102) between teeth (100) on the tie bar (12) and teeth (98) on a related but separate locking assembly (94). With the tie bar (12) coupled to a clamp piston (304) through a tie bar end plate (340), movement of the tie bar under clamp pressure displaces an independently moveable reset piston (360) from alignment with the tie bar end plate (340). Pressurization of the mold break chamber (366) causes displacement of the reset piston (360) from the shoulder (337), but re-alignment of the reset piston with the tie bar end plate (340).

Abstract: Disclosed is: (i) a molding-system clamp, including: a lock, a lock actuator, and a connecting rod connecting the lock actuator to the lock, (ii) a molding system having the molding-system clamp as described above, and (iii) a molded article manufactured by usage of a molding system having the molding-system clamp as described above.

Abstract: Disclosed are: (i) an actuator of a molding system, (ii) a molding system including an actuator, (iii) a molded article made by usage of an actuator of a molding system, and (iv) a method of an actuator of a molding system.

Abstract: A molding-system clamp assembly of a molding system is disclosed, and includes a clamp piston, and a clamp ram, the clamp ram and the clamp piston each including inter-meshable structures to selectively inter-mesh the clamp piston to the clamp ram, in the unmeshed position the clamp piston and the clamp ram do not inter-mesh relative to each other, and inter-abuttable structures to selectively inter-abut the clamp piston relative to the clams ram, the inter-abuttable structures having an interposing body abuttable against the clamp ram and the clamp piston, the inter-abuttable structures to abut with each other so that the clams piston makes contact with the interposing body, and the inter-abuttable structures to transfer a mold-break force so that the mold-break force is applied from the clamp piston against the interposing body, and in response the mold-break force is transferred from the clamp piston through the interposing body and to the clamp ram, and once mold break has occurred, the clamp piston is de

Abstract: Disclosed are: (i) a platen of a molding system, (ii) a molding system having a platen, (iii) a component of a platen of a molding system, (iv) a clamp of a molding system, the clamp having platens, and (v) a molded article.

Abstract: Disclosed are: (i) a platen of a molding-system having anti-tilt structure, (ii) a molding system having a platen including an anti-tilt structure, (iii) a component of a platen of a molding system having a frame, the component including an anti-tilt structure, (iv) a clamp of a molding system, the clamp having platens each including an anti-tilt structure, (v) a molded article manufactured by usage of a platen of a molding system having an anti-tilt structure, (vi) a molded article manufactured by usage of a molding system having a platen including an anti-tilt structure, (vii) a molded article manufactured by usage of a component of a platen of a molding system having a frame, the component including an anti-tilt structure, and (viii) a molded article manufactured by usage of a clamp of a molding system, the clamp having platens each including an anti-tilt structure.

Abstract: Disclosed are: (i) a platen of a molding system, (ii) a molding system having a platen, (iii) a clamp of a molding system having platens, and (iv) a molded article.

Abstract: Disclosed are: (i) a platen of a molding-system having anti-tilt structure, (ii) a molding system having a platen including an anti-tilt structure, (iii) a component of a platen of a molding system having a frame, the component including an anti-tilt structure, (iv) a clamp of a molding system, the clamp having platens each including an anti-tilt structure, (v) a molded article manufactured by usage of a platen of a molding system having an anti-tilt structure, (vi) a molded article manufactured by usage of a molding system having a platen including an anti-tilt structure, (vii) a molded article manufactured by usage of a component of a platen of a molding system having a frame, the component including an anti-tilt structure, and (viii) a molded article manufactured by usage of a clamp of a molding system, the clamp having platens each including an anti-tilt structure.