Abstract: In a FinFET integrated circuit, the fins are formed with a reduced body thickness in the body area and then thickened in the S/D area outside the body to improve conductivity. The thickening is performed with epitaxial deposition while the lower portion of the gates are covered by a gate cover layer to prevent thickening of the gates at the fin level, which may short the gate to the S/D.

Abstract: A process for forming sublithographic structures such as fins employs a hardmask protective layer above a hardmask to absorb damage during a dry etching step, thereby preserving symmetry in the hardmask and eliminating a source of defects.

Abstract: A method of forming integrated circuits having FinFET transistors includes a method of forming sub-lithographic fins, in which a mask defining a block of silicon including a pair of fins in reduced in width or pulled back by the thickness of one fin on each side, after which a second mask is formed around the first mask, so that after the first mask is removed, an aperture remains in the second mask having the width of the separation distance between the pair of fins. When the silicon is etched through the aperture, the fins are protected by the second mask, thereby defining fin thickness by the pullback step. An alternative method uses lithography of opposite polarity, first defining the central etch aperture between the two fins lithographically, then expanding the width of the aperture by a pullback step, so that filling the widened aperture with an etch-resistant plug defines the outer edges of the pair of fins, thereby setting the fin width without an alignment kstep.

Abstract: A selfaligned FinFET is fabricated by defining a set of fins in a semiconductor wafer, depositing gate material over the fins, defining a gate hardmask having a thickness sufficient to withstand later etching steps, etching the gates material outside the hardmask to form the gate, depositing a conformal layer of insulator over the gate and the fins, etching the insulator anistotropically until the insulator over the fins is removed down to the substrate, the hardmask having a thickness such that a portion of the hardmask remains over the gate and sidewalls remain on the gate, and forming source and drain areas in the exposed fins while the gate is protected by the hardmask material.

Abstract: In a FinFET integrated circuit, the fins are formed with a body thickness in the body area and then thickened in the source/drain area outside the body to improve conductivity. The thickening is performed with epitaxial deposition while the gates are covered by a composite gate cover layer to prevent thickening of the gates, which may short the gate to the source/drain.