Abstract: An optical tube assembly having at least one optical waveguide, at least one dry insert, and a tube. The at least one optical waveguide is disposed within the tube and generally surrounds the at least one optical waveguide. In one embodiment, the dry insert has a first layer comprising a felt having at least one type of non-continuous filament. The dry insert may also include a plurality of water-swellable filaments. In another embodiment, a dry insert has a first layer, a second layer, and a plurality of water-swellable filaments. The first and second layers are attached together at least along the longitudinal edges thereof, thereby forming at least one compartment between the first and second layers and the plurality of water-swellable filaments are generally disposed in the at least one compartment. The dry insert also is advantageous in tubeless cable designs.

Abstract: A method for manufacturing a distribution fiber optic cable is disclosed. The method comprises the steps of providing a plurality of optical fibers for a cable. Transitioning at least one of the plurality of optical fibers between a first location and a second location, where one of the locations is disposed within the main cable body and the other location is disposed within a tether access location and applying a cable jacket. The cross-sectional area of the cable jacket changes to accommodate the transitioning of the at least one of the plurality of optical fibers. In other embodiments, the cable can be a portion of a cable assembly.

Abstract: A distribution fiber optic cable including a plurality of optical fibers, a main cable body with some of the plurality of optical fibers being disposed within the main cable body, at least one tether optical fiber, and a cable jacket. The at least one tether optical fiber is one of the plurality of optical fibers that transitions during manufacturing from a first location within the main cable body to a tether access location for a portion of the distribution cable. The cable jacket includes a main cable body jacket and a tether access jacket portion that are connected together by a continuous transition that is applied during cable manufacturing. Thus, the craftsman may conveniently access the at least one tether optical fiber for distribution into the optical network.

Abstract: A fiber optic cable includes at least one optical fiber, at least one strength member, at least one dry insert, and a cable jacket. The cable jacket has a cavity with a generally rectangular cross-section with the at least one optical fiber and the at least one dry insert disposed therein. The at least one optical fiber has a predetermined level of coupling to the cable jacket that is provided by the at least one dry insert within the cavity of cable jacket. The predetermined level of coupling is about 0.1625 Newtons or more per optical fiber for a thirty meter length of fiber optic cable. Additionally, fiber optic cables of the present invention are also suitable as a portion of a cable assembly.

Abstract: A fiber optic cable and methods of manufacturing the same includes at least one optical fiber, and at least one ferrule. The at least one ferrule is attached to the at least one optical fiber before the cable jacket is applied. The cable jacket surrounds the at least one optical fiber and the at least one ferrule so that when the cable jacket is opened the at least one optical fiber having the at least one ferrule attached may be accessed. Consequently, the when opening the cable, the craft is presented with an optical fiber that is preterminated with a ferrule. Optionally, the ferrule can have a cover or be a portion of a fiber optic connector. The cable is manufactured so that one or more of the ferrules are appropriately placed along the length of the fiber optic cable for distribution into the fiber optic network.

Abstract: An optical splitter adjacent a downstream end of a fiber optic cable is operable for supplying an optical signal to at least one optical fiber from the downstream end of the fiber. A preterminated fiber optic distribution cable includes a first access location having an optical fiber termination fed from an upstream end of the cable and a second access location having an optical fiber termination fed from a downstream end of the cable, wherein the cable includes an upstream optical splitter for feeding a first set of optical fibers and a downstream optical splitter for back-feeding a second set of optical fibers. A fiber optic cable comprising a first set of optical fibers that are terminated and fed from an upstream end of the fiber optic cable and a second set of optical fibers that are terminated and fed from a downstream end of the fiber optic cable.

Abstract: A fiber optic cable has at least one optical fiber, at least one strength member having a major strength member dimension, and a cable jacket. The cable jacket has two major surfaces that are generally flat and includes a cavity with a cavity minor dimension generally orientated with a minor dimension of the fiber optic cable, wherein the at least one optical fiber is disposed within the cavity. In one embodiment, the cavity minor dimension of the fiber optic cable is about the same size or larger than the strength member dimension that is generally aligned with a minor dimension of the cable, thereby allowing access to the cavity when the fiber optic cable is entered while inhibiting damage to the at least one optical fiber. Fiber optic cables of the present invention are also suitable as a portion of a cable assembly.

Abstract: A distribution fiber optic cable including a plurality of optical fibers, a plurality of tubes, at least one filling component, and least one access location, and a cable jacket. Each tube has at least one optical fibers therein, where some of the plurality of tubes are stranded together over at least a portion of the longitudinal length of the fiber optic cable, thereby forming at least a portion of a cable core. The access location includes at least one access tube. The one access tube being one of the plurality of tubes that transitions during manufacturing from a first location within the cable core to a second location apart from the cable core and the at least one filling component is introduced into the cable core for taking the position of the access tube within the cable core. Also disclosed are cable assemblies.

Abstract: A method for manufacturing a distribution fiber optic cable is disclosed. The method comprises the steps of providing a plurality of optical fibers for a cable core. Transitioning at least one of the plurality of optical fibers between a first location and a second location, where one of the locations is disposed within the cable core and the other location is disposed apart from the cable core and applying a cable jacket. In other embodiments, the cable can be a portion of a cable assembly.

Abstract: A distribution fiber optic cable including a plurality of optical fibers, a plurality of tubes, at least one filling component, and least one access location, and a cable jacket. Each tube has at least one optical fibers therein, where some of the plurality of tubes are stranded together over at least a portion of the longitudinal length of the fiber optic cable, thereby forming at least a portion of a cable core. The access location includes at least one access tube. The one access tube being one of the plurality of tubes that transitions during manufacturing from a first location within the cable core to a second location apart from the cable core and the at least one filling component is introduced into the cable core for taking the position of the access tube within the cable core. Also disclosed are cable assemblies.

Abstract: A flexible cross-connect apparatus for cross-connecting fiber optic cables includes a transition strength member, at least one cable clamp assembly, at least one fiber storage device, and a cover for protecting the cross-connect apparatus. The cross-connect apparatus is flexible about a preferential bending plane because the transition strength member includes a preferential bending plane for influencing bending. The at least one cable clamp assembly is used for securing one or more cables with the transition strength member at the ends. In one embodiment, a splice carriage is removably attached to the transition strength member for aiding the craftsman to work at a splicing station.

Abstract: A fiber optic cable and a method of making the same include at least one optical waveguide, at least one dry insert and a cable jacket. The at least one optical waveguide and at least one dry insert are at least partially disposed within a cavity of the cable jacket. In one embodiment, the cable includes a first dry insert and a second dry insert disposed within the cavity so that the at least one optical waveguide is disposed between the first dry insert and the second dry insert.

Abstract: An optical tube assembly and methods of manufacturing the same include a tube, at least one optical waveguide, and a dry insert. In one embodiment, the dry insert generally surrounds the at least one optical waveguide and forms a core that is disposed within the tube. In one embodiment, the dry insert is compressed at least about 10 percent for coupling the at least optical waveguide to the interior surface of the tube.