Abstract: A system for recycling pavement constituents in situ, includes a vehicle for traversing the pavement constituents comprising a container for storing and preserving heated pavement rejuvenation materials and at least one heating element adapted to heat the pavement rejuvenation materials above their working temperature. A dispensing element is in communication with the container for dispensing the pavement rejuvenation materials to the pavement constituents. The vehicle also supports at least one mixing element which is adapted to mix in situ the pavement constituents and the heated pavement rejuvenation materials together in such a manner that the pavement constituents are raised to a working temperature. The system also comprises a compaction element for compacting the pavement constituents.

Abstract: An apparatus, system and method for directionally degrading a paved surface. A substantially cylindrical rotary tool may include cutting inserts embedded within its cylindrical surface. The tool may be rotated about a rotational axis extending from a top end of the tool to its cutting head and may contact a paved surface such that the tool degrades the surface in a direction substantially normal thereto. The tool may be mounted to a motorized vehicle and adapted for independent movement to limit degradation to an isolated area, extend degradation beyond the width of the motorized vehicle, and/or avoid obstacles in the pavement.

Abstract: A method and apparatus that uses the flow of drilling fluid to generate electrical energy in a downhole environment. A substantially cylindrical housing comprises a wall having an inlet, an outlet, and a hollow passageway therebetween. A flow of drilling fluid through the hollow passageway actuates a generator located therein, such that the generator generates electricity to power downhole tools, sensors, and networks. The miniaturization of the generator within the housing wall facilitates an unobstructed flow of drilling fluid through the central borehole of a drill string, while allowing for the introduction of tools and other equipment therein.

Abstract: Pressure-balanced primary and secondary batteries suited for supplying power to downhole tools and for powering a downhole telemetry network. The battery comprises an electrochemical generator disposed within at least a partially compliant enclosure or housing. The compliant enclosure permits pressurization of the electrochemical generator, thereby compensating for the increased temperature downhole. By permitting the electrochemical generator to be pressurized, the thermal range of the battery is extended to beyond 120.degree. C. The electrochemical generator comprises flexible components comprising an ionic conductor intermediate anode and cathode materials, a current collector, and a terminal. The battery may be installed within a recess in the wall of the downhole tool or within an annulus formed by the inside wall of the tool and a liner. In another embodiment of the invention, the battery may be located within an operative portion of a selected downhole tool, itself.

Abstract: A pressure-balanced battery for powering downhole-drilling components and a downhole telemetry network in a subterranean environment includes a battery and a housing enclosing and sealing a volume containing the battery. At least a portion of the housing is expandable and contractible to enable pressure encountered downhole to balance pressure internal to the housing. In this way, the thermal range of a battery's operation may be increased to function in a downhole environment. In selected embodiments, the housing is in operable communication with downhole fluids to transfer pressure to the battery. In selected embodiments, the battery is integrated into the annular structure of an existing downhole tool. In other embodiments, the battery may be integrated into a downhole tool specifically dedicated for use as a battery.

Abstract: A robust transmission element for transmitting information between downhole tools, such as sections of drill pipe, in the presence of hostile environmental conditions, such as heat, dirt, rocks, mud, fluids, lubricants, and the like. The transmission element maintains reliable connectivity between transmission elements, thereby providing an uninterrupted flow of information between drill string components. A transmission element is mounted within a recess proximate a mating surface of a downhole drilling component, such as a section of drill pipe. The transmission element may include an annular housing forming a trough, an electrical conductor disposed within the trough, and an MCEI material disposed between the annular housing and the electrical conductor.

Abstract: Pressure-balanced primary and secondary batteries suited for supplying power to downhole tools and for powering a downhole telemetry network. The battery comprises an electrochemical generator disposed within at least a partially compliant enclosure or housing. The compliant enclosure permits pressurization of the electrochemical generator, thereby compensating for the increased temperature downhole. By permitting the electrochemical generator to be pressurized, the thermal range of the battery is extended to beyond 120° C. The electrochemical generator comprises flexible components comprising an ionic conductor intermediate anode and cathode materials, a current collector, and a terminal. The components of the electrochemical generator are sealed and sufficiently resilient to withstand downhole pressures to depths exceeding 20,000 feet. The battery may be installed within a recess in the wall of the downhole tool or within an annulus formed by the inside wall of the tool and a liner.

Abstract: A filler for finishing architectural panel joints comprising masticized tape having a preferential distribution of mastic along its working surface. The preferential distribution of mastic facilitates finishing of the architectural panel joints. The preferential distribution of mastic may comprise the formation of a non-planar layer of mastic on the tape. The distribution may further comprise a greater volume of mastic along the edge portions of the tape than in the center portion of the tape, or vice versa, or a greater portion in one region of the tape than in another region of the tape. A tool is also provided comprising a mechanism for dispensing masticized tape connected to a tool body. The mechanism comprises a flow valve having a working surface suitable for preferential distribution of the mastic onto the tape. The mechanism further comprises mastic shrouds for containing the flow of mastic and a sprocket cap.

Abstract: A pressure-balanced battery for powering downhole-drilling components and a downhole telemetry network in a subterranean environment includes a battery and a housing enclosing and sealing a volume containing the battery. At least a portion of the housing is expandable and contractible to enable pressure encountered downhole to balance pressure internal to the housing. In this way, the thermal range of a battery's operation may be increased to function in a downhole environment. In selected embodiments, the housing is in operable communication with downhole fluids to transfer pressure to the battery. In selected embodiments, the battery is integrated into the annular structure of an existing downhole tool. In other embodiments, the battery may be integrated into a downhole tool specifically dedicated for use as a battery.

Abstract: A robust transmission element for transmitting information between downhole tools, such as sections of drill pipe, in the presence of hostile environmental conditions, such as heat, dirt, rocks, mud, fluids, lubricants, and the like. The transmission element maintains reliable connectivity between transmission elements, thereby providing an uninterrupted flow of information between drill string components. A transmission element is mounted within a recess proximate a mating surface of a downhole drilling component, such as a section of drill pipe. The transmission element may include an annular housing forming a trough, an electrical conductor disposed within the trough, and an MCEI material disposed between the annular housing and the electrical conductor.

Abstract: A portable tool is disclosed that is useful for working architectural elements such as masticized tape. The tool features a tool body that forms a regular polygon having at least 6 planar surfaces. The planar surfaces of the tool body promote handling of the tool and are useful for directing and manipulating the work of the tool. The planar surfaces may also comprise protrusions, depressions, or other markings in aid of directing the work of the tool. The tool also comprises a head apparatus for applying and dispensing masticized tape. The tool body may comprise a container for storing and dispensing mastic. The tool further comprises a tapered universal fill nozzle having a plurality of diameters that will accommodate remote charging of the tool from mechanisms provided by a variety of manufacturers. Although the body of the tool is usually made of corrosion resistant metal, it may also be made of a polymer, a carbon composite, or combination thereof.

Abstract: A liner for an annular downhole component is comprised of an expandable metal tube having indentations along its surface. The indentations are formed in the wall of the tube either by drawing the tube through a die, by hydroforming, by stamping, or roll forming and may extend axially, radially, or spirally along its wall. The indentations accommodate radial and axial expansion of the tube within the downhole component. The tube is inserted into the annular component and deformed to match an inside surface of the component. The tube may be expanded using a hydroforming process or by drawing a mandrel through the tube. The tube may be expanded in such a manner so as to place it in compression against the inside wall of the component. The tube is useful for improving component hydraulics, shielding components from contamination, inhibiting corrosion, and preventing wear to the downhole component during use. It may also be useful for positioning conduit and insulated conductors within the component.

Abstract: An attack tool for working natural and man-made materials that is made up of one or more segments, including a steel alloy base segment, an intermediate carbide wear protector segment, and a penetrator segment comprising a carbide substrate that is coated with a superhard material. The segments are joined at continuously curved interfacial surfaces that may be interrupted by grooves, ridges, protrusions, and posts. At least a portion of the curved surfaces vary from one another at about their apex in order to accommodate ease of manufacturing and to concentrate the bonding material in the region of greatest variance. The carbide used for the penetrator and the wear protector may have a cobalt binder, or it may be binderless. It may also be produced by the rapid omnidirectional compaction method as a means of controlling grain growth of the fine cobalt particles. The parts are brazed together in such a manner that the grain size of the carbide is not substantially altered.

Abstract: An attack tool for working natural and man-made materials that is made up of one or more segments, including a steel alloy base segment, an intermediate carbide wear protector segment, and a penetrator segment comprising a carbide substrate that is coated with a superhard material. The segments are joined at continuously curved interfacial surfaces that may be interrupted by grooves, ridges, protrusions, and posts. At least a portion of the curved surfaces vary from one another at about their apex in order to accommodate ease of manufacturing and to concentrate the bonding material in the region of greatest variance. The carbide used for the penetrator and the wear protector may have a cobalt binder, or it may be binderless. It may also be produced by the rapid omnidirectional compaction method as a means of controlling grain growth of the fine cobalt particles. The parts are brazed together in such a manner that the grain size of the carbide is not substantially altered.

Abstract: A liner for an annular downhole component is comprised of an expandable metal tube having indentations along its surface. The indentations are formed in the wall of the tube either by drawing the tube through a die, by hydroforming, by stamping, or roll forming and may extend axially, radially, or spirally along its wall. The indentations accommodate radial and axial expansion of the tube within the downhole component. The tube is inserted into the annular component and deformed to match an inside surface of the component. The tube may be expanded using a hydroforming process or by drawing a mandrel through the tube. The tube may be expanded in such a manner so as to place it in compression against the inside wall of the component. The tube is useful for improving component hydraulics, shielding components from contamination, inhibiting corrosion, and preventing wear to the downhole component during use. It may also be useful for positioning conduit and insulated conductors within the component.

Abstract: This invention presents a polycrystalline diamond heat spreader useful in electronic devices for transmitting thermal energy from a high-energy thermal source, such as an IC die, into a means for dissipating thermal energy, such as a heat sink. The heat spreader comprises a bondable material that forms in situ at high pressure and high temperature a low-impedance contact surface layer on at least one its major surfaces. The contact surface layer provides a means for chemically or metallurgically bonding the heat spreader to the IC die and or to the heat sink.