Abstract: A transformation of an existing, conventional southern yellow pine (SYP) lumber pressure treatment plant that previously impregnated wood with non-sustainable chemicals, to using environmentally friendly sodium silicate formulations. The transformation may include adding heated storage tanks for solutions of siliceous solutions and adding a heater to an existing storage tank, installing delivery lines capable of handling high pH, viscous solutions between at least the pre-existing vacuum pressure impregnation tank and the added or existing heated storage tank, a CO2 storage tank with associated vaporizer and a CO2 recovery system, associated lines to and from the pre-existing vacuum pressure impregnation tank and the CO2 storage tank and the CO2 recovery system, pumps for circulating the solutions, and a thermal management system including: insulation and cladding on one or more of the tanks and lines, heat tracing on all level indicators; and insertion of heating coils in working tanks.

Abstract: This invention relates to a process for modifying wood. The process comprises treating the wood with an impregnating solution comprising an alkali metal (or alkaline earth metal) silicate, under conditions sufficient to impregnate the wood with one or more of the components of the impregnating solution. The process can comprise an optional second impregnation with a second impregnating solution. The process also comprises adding gaseous carbon dioxide to the treated wood, in the absence or presence of water, under pressure ranging from about 2 to about 12 bars, thereby lowering the pH of the treated wood to about 11 or below, to stabilize and/or fix the components of the impregnating solution in the wood. The process is green, non-toxic, and the resulting modified wood or wood product can be used across all primary construction and infrastructure applications.