Abstract: An optical communication cable and related systems and methods are provided. The optical cable includes a plurality of wrapped core elements, and the outer surfaces of adjacent wrapped core elements are joined together by discrete bond sections. The discrete bonds sections may be structures such as laser welds, ultrasonic welds, or adhesive material. The discrete bonds hold the wrapped core elements together in the wrapped pattern, such as an SZ stranding pattern.

Abstract: A crush resistant, kink resistant optical cable including crush resistant, kink resistant optical fiber buffer tubes and systems and method for making the same are provided. The buffer tubes include a depression pattern formed along the outer surface of the buffer tube. The depression pattern provides areas of decreased thickness in the buffer tube facilitating flexibility and kink resistance. The system and method relates to laser ablation for forming the depression pattern in the buffer tube.

Abstract: A method of forming an optical surface on an end portion of an optical fiber comprises inserting the optical fiber through a ferrule bore of a ferrule so that the end portion extends past an end face on the ferrule. At least one laser beam is emitted from at least one laser and directed to the end face of the ferrule. The at least one laser beam is shaped into an ellipse and comprises at least 90 percent linearly-polarized light incident on the end face of the ferrule as S-polarized light. The at least one laser is operated so that the S-polarized light reflects off the end face of the ferrule and cleaves the end portion of the optical fiber.

Abstract: A method of forming an optical surface on an end portion of an optical fiber inserting the optical fiber through a ferrule bore of a ferrule so that the end portion extends past an end face on the ferrule. At least one laser beam is emitted from at least one laser and directed to the end face of the ferrule at a location spaced from the ferrule bore. The at least one laser beam is also directed at an angle relative to the end face of the ferrule so as to be incident on the end portion of the optical fiber after reflecting off the end face of the ferrule. The at least one laser is operated to cleave the end portion of the optical fiber, and the end face on the ferrule does not crack due to thermal expansion when the at least one laser is operated.

Abstract: A system and method for marking a moving surface of a fiber optic cable is provided. The system includes a supply of the fiber optic cable, a laser generating device configured to generate a laser beam that forms markings by interacting with the material of the moving surface of the fiber optic cable. The system includes a movement device moving the fiber optic cable through the system at a speed of at least 50 m per minute. The system includes a laser directing device located in the path of the laser beam and configured to change the path of the laser beam to direct the laser beam to a plurality of discrete locations on the moving surface to form a series of marks on the moving surface. The moving surface includes a plurality of tracking indicia to allow the position of the moving surface to be determined.

Abstract: An optical communication cable and related systems and methods are provided. The optical cable includes a plurality of wrapped core elements, and the outer surfaces of adjacent wrapped core elements are joined together by discrete bond sections. The discrete bonds sections may be structures such as laser welds, ultrasonic welds, or adhesive material. The discrete bonds hold the wrapped core elements together in the wrapped pattern, such as an SZ stranding pattern.

Abstract: A method cleaving an end portion of an optical fiber involves providing a ferrule having a first end, a second end, and a ferrule bore extending between the first and second ends. An optical fiber is inserted through the ferrule bore so that an end portion of the optical fiber extends past an end face on the second end of the ferrule. At least one laser beam is emitted from at least one laser and directed to be incident on the end portion of the optical fiber at a first location. The at least one laser beam is emitted and directed to have a maximum beam width that is less than an outer diameter of the optical fiber at the first location so that the at least one laser can be operated to form a hole in the optical fiber at the first location.

Abstract: A method cleaving an end portion of an optical fiber involves providing a ferrule having a first end, a second end, and a ferrule bore extending between the first and second ends. An optical fiber is inserted through the ferrule bore so that an end portion of the optical fiber extends past an end face on the second end of the ferrule. At least one laser beam is emitted from at least one laser and directed to be incident on the end portion of the optical fiber at a first location. The at least one laser beam is emitted and directed to have a maximum beam width that is less than an outer diameter of the optical fiber at the first location so that the at least one laser can be operated to form a hole in the optical fiber at the first location.

Abstract: Systems and methods for laser cleaving optical fibers are disclosed. In certain embodiments discussed herein, a ferrule of a fiber optic connector with an optical fiber disposed therein may precisely position an optical surface of the optical fiber when establishing an optical connection with another optical fiber. The optical surface may be thermally formed by laser beam(s) directed to an end face of the ferrule and to an end portion of the optical fiber extending therefrom. By having at least ninety (90) percent of the light incident on the ferrule as S-polarized light, the optical surface may be formed closer to the ferrule. This is because the laser beam may be more readily reflected away from the ferrule instead of being absorbed within the ferrule and thereby causing ferrule damage.

Abstract: The invention is directed to a method and apparatus for joining together pieces of low thermal expansion glass to form parts that can be used in the manufacturing of mirror blanks. The parts are then used as a basis for the fabrication, using the method described herein, of hexagon sub-assemblies that would then be joined for assembly into mirror blanks.

Abstract: A preform for forming a hollow-core, slotted photonic band-gap (PBG) optical fiber for use in an environmental sensor, and methods of forming such a fiber using the preform are disclosed. The preform comprises a slotted cladding tube that surrounds a slotted, hollow-core PBG cane. The slots in the cladding tube and PBG cane are longitudinally formed and substantially aligned with each other. When the preform is drawn, the slots merge to form an elongated side opening or slot in the resulting hollow-core PBG fiber.

Abstract: The invention is directed to a method and apparatus for joining together pieces of low thermal expansion glass to form parts that can be used in the manufacturing of mirror blanks. The parts are then used as a basis for the fabrication, using the method described herein, of hexagon sub-assemblies that would then be joined for assembly into mirror blanks.

Abstract: A preform for forming a hollow-core, slotted photonic band-gap (PBG) optical fiber for use in an environmental sensor, and methods of forming such a fiber using the preform are disclosed. The preform comprises a slotted cladding tube that surrounds a slotted, hollow-core PBG cane. The slots in the cladding tube and PBG cane are longitudinally formed and substantially aligned with each other. When the preform is drawn, the slots merge to form an elongated side opening or slot in the resulting hollow-core PBG fiber. In one case, the slot reaches the hollow core upon drawing, while in another case a second step is used to extend the slot to connect to the hollow core. The fiber is used to form an environmental sensor for sensing the presence of a target substance in an environment. The slot formed in the PBG region of the fiber forms a ridge waveguide wherein a portion of the light that otherwise is confined to the hollow core as a bound mode travels in the slot.