Patents by Inventor Joel Ryan Hayes

Joel Ryan Hayes has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11923568
    Abstract: A fuel electrode incorporates a first and second corrugated portion that are attached to each other at offset angles respect to their corrugation axis and therefore reinforce each other. A first corrugated portion may extend orthogonally with respect to a second corrugated portion. The first and second corrugated portions may be formed from metal wire and may therefore have a very high volumetric void fraction and a high surface area to volume ratio (sa/vol). In addition, the strands of the wire may be selected to enable high conductivity to the current collectors while maximizing the sa/vol. In addition, the shape of the corrugation, including the period distance, amplitude and geometry may be selected with respect to the stiffness requirements and electrochemical cell application factors. The first and second corrugated portions may be calendared or crushed to reduce thickness of the fuel electrode.
    Type: Grant
    Filed: May 13, 2022
    Date of Patent: March 5, 2024
    Assignee: FORM ENERGY, INC.
    Inventors: Joel Ryan Hayes, Ramkumar Krishnan, Todd Trimble, Clifford Anderson
  • Publication number: 20220344677
    Abstract: A fuel electrode incorporates a first and second corrugated portion that are attached to each other at offset angles respect to their corrugation axis and therefore reinforce each other. A first corrugated portion may extend orthogonally with respect to a second corrugated portion. The first and second corrugated portions may be formed from metal wire and may therefore have a very high volumetric void fraction and a high surface area to volume ratio (sa/vol). In addition, the strands of the wire may be selected to enable high conductivity to the current collectors while maximizing the sa/vol. In addition, the shape of the corrugation, including the period distance, amplitude and geometry may be selected with respect to the stiffness requirements and electrochemical cell application factors. The first and second corrugated portions may be calendared or crushed to reduce thickness of the fuel electrode.
    Type: Application
    Filed: May 13, 2022
    Publication date: October 27, 2022
    Inventors: Joel Ryan HAYES, Ramkumar KRISHNAN, Todd TRIMBLE, Clifford ANDERSON
  • Patent number: 11335918
    Abstract: A fuel electrode incorporates a first and second corrugated portion that are attached to each other at offset angles respect to their corrugation axis and therefore reinforce each other. A first corrugated portion may extend orthogonally with respect to a second corrugated portion. The first and second corrugated portions may be formed from metal wire and may therefore have a very high volumetric void fraction and a high surface area to volume ratio (sa/vol). In addition, the strands of the wire may be selected to enable high conductivity to the current collectors while maximizing the sa/vol. In addition, the shape of the corrugation, including the period distance, amplitude and geometry may be selected with respect to the stiffness requirements and electrochemical cell application factors. The first and second corrugated portions may be calendared or crushed to reduce thickness of the fuel electrode.
    Type: Grant
    Filed: October 20, 2017
    Date of Patent: May 17, 2022
    Assignee: FORM ENERGY, INC.
    Inventors: Joel Ryan Hayes, Ramkumar Krishnan, Todd Trimble, Clifford Anderson
  • Patent number: 11245143
    Abstract: An exemplary electrochemical cell incorporates at least a first battery electrode, such as a zinc electrode, at least a second battery electrode, such as a reversible metal electrode such as nickel, and at least an oxidant reduction electrode, such as an air cathode. The oxidant reduction electrode(s) is configured in a cell housing such that it is essentially orthogonal to the first and second electrodes. The cell housing contains electrolyte therein and the electrodes are immersed, at least partially, in the electrolyte. The positioning of the oxidant reduction electrode(s) on the side of the cell and relatively perpendicular to the first and second (metal) electrodes, allows for more consistent ionic resistance across all the metal electrodes. Optionally, a fourth or oxygen evolving electrode may be provided in the cell housing, horizontal, orthogonal, and below the first and second electrodes to provide oxygen bubbles for mixing the electrolyte.
    Type: Grant
    Filed: May 3, 2019
    Date of Patent: February 8, 2022
    Assignee: FORM ENERGY, INC.
    Inventors: Ramkumar Krishnan, Joel Ryan Hayes, Todd Trimble
  • Publication number: 20190348729
    Abstract: An exemplary electrochemical cell incorporates at least a first battery electrode, such as a zinc electrode, at least a second battery electrode, such as a reversible metal electrode such as nickel, and at least an oxidant reduction electrode, such as an air cathode. The oxidant reduction electrode(s) is configured in a cell housing such that it is essentially orthogonal to the first and second electrodes. The cell housing contains electrolyte therein and the electrodes are immersed, at least partially, in the electrolyte. The positioning of the oxidant reduction electrode(s) on the side of the cell and relatively perpendicular to the first and second (metal) electrodes, allows for more consistent ionic resistance across all the metal electrodes. Optionally, a fourth or oxygen evolving electrode may be provided in the cell housing, horizontal, orthogonal, and below the first and second electrodes to provide oxygen bubbles for mixing the electrolyte.
    Type: Application
    Filed: May 3, 2019
    Publication date: November 14, 2019
    Inventors: Ramkumar KRISHNAN, Joel Ryan HAYES, Todd TRIMBLE
  • Publication number: 20190319278
    Abstract: A fuel electrode incorporates a first and second corrugated portion that are attached to each other at offset angles respect to their corrugation axis and therefore reinforce each other. A first corrugated portion may extend orthogonally with respect to a second corrugated portion. The first and second corrugated portions may be formed from metal wire and may therefore have a very high volumetric void fraction and a high surface area to volume ratio (sa/vol). In addition, the strands of the wire may be selected to enable high conductivity to the current collectors while maximizing the sa/vol. In addition, the shape of the corrugation, including the period distance, amplitude and geometry may be selected with respect to the stiffness requirements and electrochemical cell application factors. The first and second corrugated portions may be calendared or crushed to reduce thickness of the fuel electrode.
    Type: Application
    Filed: October 20, 2017
    Publication date: October 17, 2019
    Inventors: Joel Ryan HAYES, Ramkumar KRISHNAN, Todd TRIMBLE, Clifford ANDERSON
  • Patent number: 8602084
    Abstract: A method of producing nanoporous material includes the steps of providing a liquid, providing nanoparticles, producing a slurry of the liquid and the nanoparticles, removing the liquid from the slurry, and producing monolith.
    Type: Grant
    Filed: June 14, 2012
    Date of Patent: December 10, 2013
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Joel Ryan Hayes, Gregory Walker Nyce, Jushua David Kuntz
  • Publication number: 20130037982
    Abstract: A method of producing nanoporous material includes the steps of providing a liquid, providing nanoparticles, producing a slurry of the liquid and the nanoparticles, removing the liquid from the slurry, and producing monolith.
    Type: Application
    Filed: June 14, 2012
    Publication date: February 14, 2013
    Applicant: Lawrence Livermore National Security, LLC
    Inventors: Joel Ryan Hayes, Gregory Walker Nyce, Jushua David Kuntz
  • Patent number: 8226861
    Abstract: A method of producing nanoporous material includes the steps of providing a liquid, providing nanoparticles, producing a slurry of the liquid and the nanoparticles, removing the liquid from the slurry, and producing a monolith.
    Type: Grant
    Filed: November 7, 2006
    Date of Patent: July 24, 2012
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Joel Ryan Hayes, Gregory Walker Nyce, Joshua David Kuntz
  • Publication number: 20070296103
    Abstract: A method of producing nanoporous material includes the steps of providing a liquid, providing nanoparticles, producing a slurry of the liquid and the nanoparticles, removing the liquid from the slurry, and producing a monolith.
    Type: Application
    Filed: November 7, 2006
    Publication date: December 27, 2007
    Inventors: Joel Ryan Hayes, Gregory Walker Nyce, Joshua David Kuntz