Abstract: A probe head replaces the probe card conventionally used to electrically test circuits on semiconductor wafers. Within the probe head, an array of pins is biased in a retracted position. A corresponding array of leads is biased in an extended position. By clamping a selector card with one or more apertures between the pin array and the nail array allows selected leads to extend into contact with corresponding pins so as to extend those pins for use in testing a wafer. The selector card can be quickly replaced to obtain a different pin pattern in the probe head. The probe head is movably mounted so as to be positioned, and appropriately repositioned, with respect to the wafer being tested.

Abstract: A probe polish burnishing assembly has a stem having a substantially spherical surface. This spherical surface makes intimate contact with the concave surfaces commonly present at the tips of set screws used to align the assembly, decreasing the likelihood of slippage and chipping of the stem. Alignment of the assembly is thus made more precise, and the useful life of the assembly is improved. Furthermore, the likelihood of damage to the probe during burnishing is lessened.

Abstract: A semiconductor wafer testing and inspecting apparatus and method are provided in which a plurality of tests are performed on each of a plurality of wafers from a wafer cassette and before the wafers are returned to a packaging cassette or further processing. A carousel conveyor receives each wafer from a cassette and indexes it through each of a plurality of testing stations, including preferably at least two electrical testing stations at which a probe contacts each device or die on the wafer to perform an electrical test, with the two stations performing different electrical tests. The wafers are each moved through at least one visual or optical testing station at which each of the dies on the wafer is inspected. Preferably, a testing head or probe is moved in a plane parallel to the wafer sequentially to positions over each of the devices on the wafer to perform a test on or otherwise inspect the devices on the wafer.