Patents by Inventor Johan L. Richaud
Johan L. Richaud has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10456832Abstract: A refractory block configured to surround an outlet modifies, within a refractory vessel, the flow of molten metal passing through the outlet. The block takes the form of a base through which a main orifice passes, and a wall extending upwards around the periphery of the base. Structural features that may be included in the block include a circumferential lip around the exterior of the wall, an interior volume in which the radius decreases downwardly towards the main orifice in a plurality of steps, and flow openings in the wall that are configured to induce swirling in the flow pattern in the interior volume of the block.Type: GrantFiled: June 9, 2016Date of Patent: October 29, 2019Assignee: VESUVIUS USA CORPORATIONInventors: Johan L. Richaud, Martin Kreierhoff
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Publication number: 20180185914Abstract: A refractory block configured to surround an outlet modifies, within a refractory vessel, the flow of molten metal passing through the outlet. The block takes the form of a base through which a main orifice passes, and a wall extending upwards around the periphery of the base. Structural features that may be included in the block include a circumferential lip around the exterior of the wall, an interior volume in which the radius decreases downwardly towards the main orifice in a plurality of steps, and flow openings in the wall that are configured to induce swirling in the flow pattern in the interior volume of the block.Type: ApplicationFiled: June 9, 2016Publication date: July 5, 2018Applicant: VESUVIUS CRUCIBLE COMPANYInventors: Johan L. Richaud, Martin Kreierhoff
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Patent number: 9676029Abstract: A pour tube for casting molten metal is adapted to reduce turbulence and mold disturbances, thereby producing a more stable, uniform outflow. The pour tube has a central longitudinal axis and includes a bore in communication with a port distributor having a greater radius with respect to the longitudinal axis than does the bore. Exit ports provide fluid communication between the port distributor and the exterior of the device. Each of a pair of larger exit ports has a larger cross-sectional area than does either of a pair of smaller exit ports.Type: GrantFiled: August 7, 2015Date of Patent: June 13, 2017Assignee: VESUVIUS CRUCIBLE COMPANYInventor: Johan L. Richaud
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Publication number: 20150343522Abstract: A pour tube for casting molten metal is adapted to reduce turbulence and mold disturbances, thereby producing a more stable, uniform outflow. The pour tube has a central longitudinal axis and includes a bore in communication with a port distributor having a greater radius with respect to the longitudinal axis than does the bore. Exit ports provide fluid communication between the port distributor and the exterior of the device. Each of a pair of larger exit ports has a larger cross-sectional area than does either of a pair of smaller exit ports.Type: ApplicationFiled: August 7, 2015Publication date: December 3, 2015Applicant: VESUVIUS CRUCIBLE COMPANYInventor: Johan L. Richaud
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Patent number: 9120148Abstract: A pour tube for casting molten metal is adapted to reduce turbulence and mold disturbances, thereby producing a more stable, uniform outflow. The pour tube includes a bore having a body in communication with an enlarged outlet portion. Exit ports in communication with the outlet portion have an offset design in which at least one wall of the exit port is tangent to a circle having a larger radius than the body of the bore.Type: GrantFiled: May 11, 2011Date of Patent: September 1, 2015Assignee: VESUVIUS CRUCIBLE COMPANYInventor: Johan L. Richaud
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Publication number: 20130098952Abstract: A pour tube for casting molten metal is adapted to reduce turbulence and mold disturbances, thereby producing a more stable, uniform outflow. The pour tube includes a bore having a body in communication with an enlarged outlet portion. Exit ports in communication with the outlet portion have an offset design in which at least one wall of the exit port is tangent to a circle having a larger radius than the body of the bore.Type: ApplicationFiled: May 11, 2011Publication date: April 25, 2013Applicant: VESUVIUS CRUCIBLE COMPANYInventor: Johan L. Richaud
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Patent number: 7581663Abstract: The present invention concerns stopper rod system for use in a metallurgical vessel, comprising a stopper rod and a nozzle. At least one of the stopper rod nose and the internal surface of the nozzle bore comprise a plurality of ripples that are arranged such that the size of a flow channel between the stopper rod nose and the internal stopper rod when the stopper rod system is in an open position discontinuously increases in size as a function of the distance downstream from the point of contact between the stopper rod and the nozzle.Type: GrantFiled: November 3, 2004Date of Patent: September 1, 2009Assignee: Vesuvius Crucible CompanyInventors: Johan L. Richaud, Lawrence J. Heaslip, James Dorricott
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Patent number: 7581664Abstract: The present invention concerns a submerged entry nozzle for use in the continuous casting of liquid metal. The nozzle comprises a central bore and a plurality of pairs of discharge outlets. The cross-sectional area of the central bore decreases between pairs of discharge outlets, such that ratio of height to width of any outlet is one or less.Type: GrantFiled: November 17, 2004Date of Patent: September 1, 2009Assignee: Vesuvius Crucible CompanyInventors: Johan L. Richaud, Lawrence J. Heaslip, James Dorricott, Dong Xu
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Publication number: 20020171184Abstract: In the continuous casting of molten metal, the invention describes a refractory article for reducing deposition of inclusions on a surface contacting the stream of molten metal. The article comprises a first composition and a second composition on at least a portion of the contacting surface. The second composition includes a resin-bonded refractory composition comprising a refractory aggregate and a reactive metal. The resin-bonded refractory composition reduces deposition of inclusions relative to standard carbon-bonded or castable refractories. The second composition is particularly effective as a nose of a stopper rod or a liner for a nozzle, shroud or slide gate plate.Type: ApplicationFiled: March 27, 2001Publication date: November 21, 2002Inventors: Priyadarshi G. Desai, Johan L. Richaud, Duane L. DeBastiani
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Patent number: 6475426Abstract: In the continuous casting of molten metal, the invention describes a refractory article for reducing deposition of inclusions on a surface contacting the stream of molten metal. The article comprises a first composition and a second composition on at least a portion of the contacting surface. The second composition includes a resin-bonded refractory composition comprising a refractory aggregate and a reactive metal. The resin-bonded refractory composition reduces deposition of inclusions relative to standard carbon-bonded or castable refractories. The second composition is particularly effective as a nose of a stopper rod or a liner for a nozzle, shroud or slide gate plate.Type: GrantFiled: March 27, 2001Date of Patent: November 5, 2002Assignee: Vesuvius Crucible CompanyInventors: Priyadarshi G. Desai, Johan L. Richaud, Duane L. DeBastiani