Abstract: A method for homogenizing the stitching pattern in a needled fleece requires a detector which is arranged between a first needling device and a second needling device and detects areas in the fleece where stitches are absent. Then the fleece needled by the first needling device is also needled in the second needling device, wherein at least one operating parameter or at least one structure parameter of the second needling device is adapted specifically on the basis of the result of the detection of the absent-stitch areas, so that, during the further needling of the fleece in the second needle machine, the absent-stitch areas are filled in a targeted manner.

Abstract: The cross lapper for forming a nonwoven fabric from a fiber web includes in its infeed area a smooth cover belt or an array of linear elements spaced a certain distance apart and arranged parallel to each other to cover the fiber web being carried along on the upper run of a first web conveyor belt. The first end section of the cover belt or of the array of linear elements is connected to the upper carriage of the cross lapper. During operation of the cross lapper the fiber web moves along the bottom surface of a cover section of the cover belt or of the array of linear elements. The cross lapper comprises a compensating mechanism to compensate for the changes in the length of the cover section which occur as the upper carriage moves transversely back and forth.

Abstract: A method for homogenizing the stitching pattern in a needled fleece requires a detector which is arranged between a first needling device and a second needling device and detects areas in the fleece where stitches are absent. Then the fleece needled by the first needling device is also needled in the second needling device, wherein at least one operating parameter or at least one structure parameter of the second needling device is adapted specifically on the basis of the result of the detection of the absent-stitch areas, so that, during the further needling of the fleece in the second needle machine, the absent-stitch areas are filled in a targeted manner.

Abstract: A method for actuating a needle bar in a needling machine includes the actuation of a first oscillating drive at a first frequency, the first oscillating drive having a main conrod connected directly or indirectly to the needle bar, and simultaneously the actuation of a second oscillating drive at a second frequency, the second oscillating drive having a secondary conrod connected directly or indirectly to the needle bar, the movements of the needle bar produced by the first and second oscillating drives being superimposed on each other and the second frequency being higher than the first frequency.

Abstract: A method for homogenizing the stitching pattern in a needled fleece requires a detector which is arranged between a first needling device and a second needling device and detects areas in the fleece where stitches are absent. Then the fleece needled by the first needling device is also needled in the second needling device, wherein at least one operating parameter or at least one structure parameter of the second needling device is adapted specifically on the basis of the result of the detection of the absent-stitch areas, so that, during the further needling of the fleece in the second needle machine, the absent-stitch areas are filled in a targeted manner.

Abstract: The feed device for supplying individualized fibers or fiber flocks to a transport device, which serves to transport the formed fleece or fiber flock mat onward, includes a plurality of feed segments arranged horizontally next to each other and a plurality of individually actuatable feed rollers, wherein a separate feed roller is assigned to each feed segment. In addition, at least one driven opening cylinder, which cooperates with each feed roller, is also provided.

Abstract: A method for homogenizing the stitching pattern in a needled fleece requires a detector which is arranged between a first needling device and a second needling device and detects areas in the fleece where stitches are absent. Then the fleece needled by the first needling device is also needled in the second needling device, wherein at least one operating parameter or at least one structure parameter of the second needling device is adapted specifically on the basis of the result of the detection of the absent-stitch areas, so that, during the further needling of the fleece in the second needle machine, the absent-stitch areas are filled in a targeted manner.

Abstract: A method for actuating a needle bar in a needling machine includes the actuation of a first oscillating drive at a first frequency, the first oscillating drive having a main conrod connected directly or indirectly to the needle bar, and simultaneously the actuation of a second oscillating drive at a second frequency, the second oscillating drive having a secondary conrod connected directly or indirectly to the needle bar, the movements of the needle bar produced by the first and second oscillating drives being superimposed on each other and the second frequency being higher than the first frequency.

Abstract: The device for producing a uniform or profiled fleece or a fiber flock mat includes a material dispensing device which produces a fleece and a transport device for the further transport of the fleece. The device also includes a measuring device to determine a transverse profile and a longitudinal profile of the fleece by measuring the mass per unit area of the fleece across its width, and a profile-changing device for supplying individualized fibers or fiber flocks to the fleece. A control unit controls the profile-changing device on the basis of the results of the measuring device in such a way that the profile-changing device supplies the individualized fibers or fiber flocks section by section in a targeted manner. Thus, depending on the purpose of the application, a uniform fleece or a fleece with a nonuniform transverse profile or longitudinal profile can be produced.

Abstract: The feed device for scattering individualized fibers or fiber flocks comprises a scattering section, in which a driven feed roller and a driven opening roller cooperating with the feed roller are arranged. A dispensing device for storing and dispensing a fiber sliver is assigned to the feed roller in such a way that the feed roller pulls in the fiber sliver provided by the dispensing device, as a result of which the feed roller is fed with the fiber sliver or the fiber fleece strip. The opening roller is arranged adjacent to the feed roller in such a way that it opens up the fiber sliver pulled in by the feed roller to form individual fibers or fiber flocks and scatters them.

Abstract: The device for producing a uniform or profiled fleece or a fiber flock mat includes a material dispensing device which produces a fleece and a transport device for the further transport of the fleece. The device also includes a measuring device to determine a transverse profile and a longitudinal profile of the fleece by measuring the mass per unit area of the fleece across its width, and a profile-changing device for supplying individualized fibers or fiber flocks to the fleece. A control unit controls the profile-changing device on the basis of the results of the measuring device in such a way that the profile-changing device supplies the individualized fibers or fiber flocks section by section in a targeted manner. Thus, depending on the purpose of the application, a uniform fleece or a fleece with a nonuniform transverse profile or longitudinal profile can be produced.

Abstract: The feed device for supplying individualized fibers or fiber flocks to a transport device, which serves to transport the formed fleece or fiber flock mat onward, includes a plurality of feed segments arranged horizontally next to each other and a plurality of individually actuatable feed rollers, wherein a separate feed roller is assigned to each feed segment. In addition, at least one driven opening cylinder, which cooperates with each feed roller, is also provided.

Abstract: The fleece layer for laying down a card web to form a fleece has a cross-lapping upper carriage, through which the card web is guided; a cross-lapping laying carriage, through which the card web coming from the upper carriage is guided and which serves to lay the card web down onto an output conveyor belt, and at least two card web conveyor belts for guiding the card web to the upper carriage and from there to the laying carriage. An upper run of a first endless card web conveyor belt extends from the infeed area of the fleece layer to the upper carriage and serves as a support surface for the card web. A positionally variable pressing means is provided, which can be actuated to produce a variable card web buffer in the upper run of the first card web conveyor belt.

Abstract: The needle board for a needling machine has a base plate with a plurality of receptacles, and a plurality of needle modules. Each needle module has a carrier plate, which is equipped with a plurality of needles arranged in a predetermined pattern and which is inserted into one of the receptacles in the base plate in such a way that the needles project from the base plate.

Abstract: The drive and guide device for a needle bar of a needle loom having a machine stand includes a first crankshaft rotatably supported in the machine stand; a needle bar supported in the machine stand; a first connecting rod supported on a first cam of the first crankshaft and connected to the needle bar; and a guide device for guiding the needle bar along a path extending perpendicular to the needle-punching support surface. The first connecting rod and/or the guide device comprises a leaf spring, which is rigidly connected to the needle bar to transmit a drive or guide force. As a result, lubrication points on elements of the needle loom which move from place to place are eliminated.

Abstract: The drive and guide device for a needle bar of a needle loom having a machine stand includes a first crankshaft rotatably supported in the machine stand; a needle bar supported in the machine stand; a first connecting rod supported on a first cam of the first crankshaft and connected to the needle bar; and a guide device for guiding the needle bar along a path extending perpendicular to the needle-punching support surface. The first connecting rod and/or the guide device comprises a leaf spring, which is rigidly connected to the needle bar to transmit a drive or guide force. As a result, lubrication points on elements of the needle loom which move from place to place are eliminated.

Abstract: The needle board for a needling machine has a base plate with a plurality of receptacles, and a plurality of needle modules. Each needle module has a carrier plate which is equipped with a plurality of needles arranged in a predetermined pattern and which is inserted into one of the receptacles in the base plate in such a way that the needles project from the base plate.

Abstract: A system and method for reinforcing a textile web of a fiber web or a fiber fleece by needling in a plurality of directly successive steps are provided, in which the web is needed from both sides with a high needle density in an alternating manner and in the state of the needles stitched into the web is transported through a movement of the needles which extends in the longitudinal direction of the web, where each needle in a stitching-in movement grasps merely a single fiber, having a gauge of 1 to 2 dtex, from the web. By the aid of the invention very thin fleeces can be produced without damaging same during their processing.

Abstract: In the manufacture of a fiber fleece with a nonwoven producing means and a fleece laying machine, which produces from a single or multi-layered nonwoven web contionuously discharged by the nonwoven producing means a fleece web having a thickness variable across the laying width, the nonwoven web is cyclically drawn on the way between the nonwoven producing means and the fleece laying machine at a fixedly determined location, said drawing depending on the laying movements of the fleece laying machine to form a fleece web of a regular cross sectional profile. Between a separate drawing equipment performing the drawing process and the inlet into the fleece laying machine, the nonwoven web may run through a separate, variable buffer storage, which adapts the speed fluctuations of the nonwoven web on the outlet side of the drawing equipment to the intake speed of the fleece laying machine.

Abstract: In an apparatus for feeding a fiber fleece web to a needling machine, a compacting means is arranged between a pre-compressor and a supply roller pair, said compacting means having rollers provided with teeth at their circumference. These rollers compress the fiber fleece and effect a partial re-orientation of the fibers from the horizontal into the vertical, which contributes to substantially maintaining the compacting of the fiber fleece. The compacting means may together with the supply roller pair form a drawing zone for the fiber fleece web. The compacting means preferably includes at least one roller triple that consists of two lower rollers arranged at a low mutual distance in juxtaposition, and upper rollers bridging over the gusset between the lower rollers. The rollers of the roller triple are provided on their periphery with all-steel armaments, and the supply rollers are preferably also provided with all-steel armaments and have higher speeds of rotation than the rollers of the roller triple.