Patents by Inventor John A. Catalogna
John A. Catalogna has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9322312Abstract: In one exemplary embodiment of the invention, a method of regenerating an exhaust gas particulate filter in a vehicle having an internal combustion engine is provided. The method includes determining a soot accumulation in the particulate filter, determining a soot humidity and temperature correction factor, and adjusting, using the soot humidity and temperature correction factor, the soot accumulation to determine a corrected soot accumulation in the particulate filter. The method further includes performing a regeneration of the particulate filter when at least one of the following occurs: the corrected soot accumulation reaches a predetermined threshold, and the corrected soot accumulation indicates a contorted soot mass to flow resistance relationship.Type: GrantFiled: March 5, 2014Date of Patent: April 26, 2016Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: John A. Catalogna, Rebecca J. Darr, Rahul Mital
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Publication number: 20150273395Abstract: An exhaust gas treatment system including a reductant delivery system configured to introduce reductant solution to an exhaust gas flowing through the exhaust gas treatment system. An amount of the reductant solution injected is based on an initial control parameter. A selective catalyst reduction device is configured to chemically react with the reductant solution to induce a NOx conversion that reduces a level of NOx in the exhaust gas. A reductant quality sensor is configured to generate an electrical signal indicating a quality of the reductant solution. The exhaust gas treatment system further includes a reductant quantity control module configured to generate a pre-control parameter that modifies the initial control parameter based on the quality of the reductant solution.Type: ApplicationFiled: March 26, 2014Publication date: October 1, 2015Applicant: GM Global Technology Operations LLCInventors: John A. Catalogna, Justin Adam Shetney
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Publication number: 20150252699Abstract: In one exemplary embodiment of the invention, a method of regenerating an exhaust gas particulate filter in a vehicle having an internal combustion engine is provided. The method includes determining a soot accumulation in the particulate filter, determining a soot humidity and temperature correction factor, and adjusting, using the soot humidity and temperature correction factor, the soot accumulation to determine a corrected soot accumulation in the particulate filter. The method further includes performing a regeneration of the particulate filter when at least one of the following occurs: the corrected soot accumulation reaches a predetermined threshold, and the corrected soot accumulation indicates a contorted soot mass to flow resistance relationship.Type: ApplicationFiled: March 5, 2014Publication date: September 10, 2015Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: John A. Catalogna, Rebecca J. Darr, Rahul Mital
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Patent number: 9050561Abstract: An exhaust gas treatment system includes a reductant delivery system configured to introduce a reductant solution to an exhaust gas flowing through the exhaust gas treatment system. A selective catalyst reduction device is configured to chemically react with the reductant solution to induce a NOx conversion that reduces a level of NOx in the exhaust gas. A reductant quality sensor is configured to generate an electrical signal indicating a quality of the reductant solution. The exhaust gas treatment system further includes a rationality diagnostic control module configured to rationalize the reductant quality sensor based on a comparison between the quality of the reductant solution and the NOx conversion.Type: GrantFiled: March 26, 2014Date of Patent: June 9, 2015Assignee: GM Global Technology Operations LLCInventors: Justin Adam Shetney, Min Sun, John A. Catalogna
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Patent number: 9046019Abstract: In one exemplary embodiment of the invention, a method of regenerating a particulate filter includes flowing an exhaust gas from an internal combustion engine into a particulate filter and determining a particulate level in the particulate filter. The method also includes performing a primary regeneration when the particulate level is below a first value, the primary regeneration including flowing exhaust gas with a selected amount of hydrocarbons in the exhaust gas into the particulate filter, and performing a secondary regeneration when the particulate level is above the first value, the secondary regeneration including flowing exhaust gas with an increased amount of nitrogen oxide into the particulate filter.Type: GrantFiled: November 4, 2011Date of Patent: June 2, 2015Assignee: GM Global Technology Operations LLCInventors: Thomas Larose, Jr., David Michael Van Buren, John A. Catalogna, Christopher Whitt, Rebecca J. Darr
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Patent number: 9046016Abstract: In one exemplary embodiment of the invention, a method for controlling regeneration for an exhaust system including a particulate filter is provided, where the method includes determining a mass flow rate of oxygen, determining a particulate mass, providing information describing desired set point temperatures corresponding to oxygen mass flow rates and particulate mass values and determining a temperature set point for exhaust gas entering the particulate filter based on the mass flow rate of oxygen, the particulate mass and the information describing desired set point temperatures corresponding to oxygen mass flow rates and particulate mass values. The method further includes communicating a signal to control a parameter for at least one selected from the group consisting of: a hydrocarbon injector, a heating device and a fuel injector configured to provide hydrocarbon post-injection to a cylinder of the internal combustion engine, the controlling based on the determined temperature set point.Type: GrantFiled: November 8, 2012Date of Patent: June 2, 2015Assignee: GM Global Technology Operations LLCInventors: Thomas Larose, Jr., John A. Catalogna, Jianwen Li
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Patent number: 8800267Abstract: A control system for an internal combustion engine is provided, and includes an exhaust gas conduit, an oxidization catalyst (“OC”) device, a temperature sensor, an intake mass air flow sensor, an engine air intake mechanism, and a control module. The exhaust gas conduit is in fluid communication with, and is configured to receive an exhaust gas. The OC device is in fluid communication with the exhaust gas conduit. The OC device has an OC light-off temperature. The OC device is selectively activated to the light-off temperature to induce oxidization of the exhaust gas. The temperature sensor is situated in the exhaust stream upstream of the OC device. The temperature sensor monitors an exhaust gas temperature. The intake mass air flow sensor measures an air mass entering the internal combustion engine. The engine air intake mechanism is selectively activated to modulate the air mass entering the internal combustion engine.Type: GrantFiled: January 31, 2012Date of Patent: August 12, 2014Assignee: GM Global Technology Operations LLCInventors: Thomas LaRose, Jr., John A. Catalogna, Paul Jasinkiewicz
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Publication number: 20140123627Abstract: In one exemplary embodiment of the invention, a method for controlling regeneration for an exhaust system including a particulate filter is provided, where the method includes determining a mass flow rate of oxygen, determining a particulate mass, providing information describing desired set point temperatures corresponding to oxygen mass flow rates and particulate mass values and determining a temperature set point for exhaust gas entering the particulate filter based on the mass flow rate of oxygen, the particulate mass and the information describing desired set point temperatures corresponding to oxygen mass flow rates and particulate mass values. The method further includes communicating a signal to control a parameter for at least one selected from the group consisting of: a hydrocarbon injector, a heating device and a fuel injector configured to provide hydrocarbon post-injection to a cylinder of the internal combustion engine, the controlling based on the determined temperature set point.Type: ApplicationFiled: November 8, 2012Publication date: May 8, 2014Applicant: GM Global Technology Operations LLCInventors: Thomas Larose, JR., John A. Catalogna, Jianwen Li
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Publication number: 20130192213Abstract: A control system for an internal combustion engine is provided, and includes an exhaust gas conduit, an oxidization catalyst (“OC”) device, a temperature sensor, an intake mass air flow sensor, an engine air intake mechanism, and a control module. The exhaust gas conduit is in fluid communication with, and is configured to receive an exhaust gas. The OC device is in fluid communication with the exhaust gas conduit. The OC device has an OC light-off temperature. The OC device is selectively activated to the light-off temperature to induce oxidization of the exhaust gas. The temperature sensor is situated in the exhaust stream upstream of the OC device. The temperature sensor monitors an exhaust gas temperature. The intake mass air flow sensor measures an air mass entering the internal combustion engine. The engine air intake mechanism is selectively activated to modulate the air mass entering the internal combustion engine.Type: ApplicationFiled: January 31, 2012Publication date: August 1, 2013Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Thomas LAROSE, JR., John A. CATALOGNA, Paul JASINKIEWICZ
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Publication number: 20130111877Abstract: In one exemplary embodiment of the invention, a method of regenerating a particulate filter includes flowing an exhaust gas from an internal combustion engine into a particulate filter and determining a particulate level in the particulate filter. The method also includes performing a primary regeneration when the particulate level is below a first value, the primary regeneration including flowing exhaust gas with a selected amount of hydrocarbons in the exhaust gas into the particulate filter, and performing a secondary regeneration when the particulate level is above the first value, the secondary regeneration including flowing exhaust gas with an increased amount of nitrogen oxide into the particulate filter.Type: ApplicationFiled: November 4, 2011Publication date: May 9, 2013Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Thomas Larose, JR., David Michael Vanburen, John A. Catalogna, Christopher Whitt, Rebecca J. Darr
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Patent number: 8266894Abstract: An engine control system includes a temperature determination module, a reducing agent control module, and a control module. The temperature determination module determines a temperature of a reducing agent injector heated by an exhaust gas. The reducing agent control module actuates the reducing agent injector to inject an amount of reducing agent into the exhaust gas when the temperature is greater than or equal to a temperature threshold. The control module controls a concentration of nitrogen oxides in the exhaust gas based on the amount of reducing agent injected into the exhaust gas.Type: GrantFiled: April 14, 2009Date of Patent: September 18, 2012Inventors: James M. Perrin, John A. Catalogna
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Publication number: 20100154385Abstract: An engine control system includes a temperature determination module, a reducing agent control module, and a control module. The temperature determination module determines a temperature of a reducing agent injector heated by an exhaust gas. The reducing agent control module actuates the reducing agent injector to inject an amount of reducing agent into the exhaust gas when the temperature is greater than or equal to a temperature threshold. The control module controls a concentration of nitrogen oxides in the exhaust gas based on the amount of reducing agent injected into the exhaust gas.Type: ApplicationFiled: April 14, 2009Publication date: June 24, 2010Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventors: James M. Perrin, John A. Catalogna
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Publication number: 20060059683Abstract: Exhaust tubes comprise tubular structures having draw-forms formed therein so as to provide a flat portion where a HEGO boss (Heated Exhaust Gas Oxygen) can be welded for placement of the HEGO sensor. In such circumstances, it is, therefore, useful that such draw-forms have substantially flat portions. The present invention provides a tubular member having an outer wall, and a draw-form formed in the outer wall. The draw-form comprises a substantially flat bottom portion, a plurality of walls extending upwardly from the bottom portion and attached to the outer wall, and wherein the walls are configured in a polygonal orientation.Type: ApplicationFiled: July 19, 2005Publication date: March 23, 2006Inventors: John Catalogna, Matthew Schacht, Michael Blackie