Abstract: A method of determining clutch torque for a limited slip differential gear mechanism on a vehicle includes obtaining an estimated driveline torque. A desired bias torque is established. A necessary clutch torque required to achieve the desired bias torque is determined. The necessary clutch torque is commanded based on the estimated driveline torque to achieve the desired bias torque.

Abstract: A dynamic packing system places one or more perishable items into a shipping container and dispenses thermal control components therein. There is a data processor and a database including one or more order data set each defined at least by an itemized list of purchased perishable items and an order shipment destination address. A network interface is connected to the data processor, and weather data is retrieved over the network interface from a remote source. A dispenser controlled by the data processor positions a specific amount of a thermal control component in the shipping container. The specific amount is based upon an evaluation of one or more temperature values corresponding to the weather data along a transport route of the shipping container.

Abstract: A method of determining clutch torque for a limited slip differential gear mechanism on a vehicle includes obtaining an estimated driveline torque. A desired bias torque is established. A necessary clutch torque required to achieve the desired bias torque is determined. The necessary clutch torque is commanded based on the estimated driveline torque to achieve the desired bias torque.

Abstract: A dynamic packing system places one or more perishable items into a shipping container and dispenses thermal control components therein. There is a data processor and a database including one or more order data set each defined at least by an itemized list of purchased perishable items and an order shipment destination address. A network interface is connected to the data processor, and weather data is retrieved over the network interface from a remote source. A dispenser controlled by the data processor positions a specific amount of a thermal control component in the shipping container. The specific amount is based upon an evaluation of one or more temperature values corresponding to the weather data along a transport route of the shipping container.

Abstract: A hydraulic control unit that delivers hydraulic fluid to a limited slip differential constructed in accordance to the present disclosure can include a hydraulic control unit housing, a motor, a gerotor gear assembly and an interface plate. The hydraulic control unit housing can have a housing mounting surface. The motor can include an output shaft and a motor mounting plate that has a motor mounting surface. The gerotor gear assembly can include an inner and outer gerotor gear. The outer gerotor gear can be formed of a first material having a first coefficient of expansion. The interface plate can be mounted between the housing mounting surface and the motor mounting surface. The interface plate can receive the outer gerotor gear in an interference fit. The interface plate is formed of a second material having a second coefficient of expansion that is substantially equivalent to the first coefficient of expansion.

Abstract: A method of controlling vehicle stability includes the steps of obtaining a measured yaw rate from the vehicle, generating a predicted yaw rate based on the measured yaw rate, calculating a first error signal based on a difference between the measured yaw rate and a desired yaw rate, calculating a second error signal based on a difference between the predicted yaw rate and the desired yaw rate, and sending a selected one of the first and second error signals to a yaw controller to conduct stability control. The predicted yaw rate can be generated by sending the measured yaw rate through a lead filter.

Abstract: A method of controlling vehicle stability includes the steps of obtaining a measured yaw rate from the vehicle, generating a predicted yaw rate based on the measured yaw rate, calculating a first error signal based on a difference between the measured yaw rate and a desired yaw rate, calculating a second error signal based on a difference between the predicted yaw rate and the desired yaw rate, and sending a selected one of the first and second error signals to a yaw controller to conduct stability control. The predicted yaw rate can be generated by sending the measured yaw rate through a lead filter.

Abstract: A torque modulating coupling device for operatively linking two shafts has a clutch and a piston disposed in a case. The piston selectively applies force to the clutch in response to hydraulic pressure, and a keyed feature adapted to couple with a corresponding keyed feature associated with at least one of the shafts. The coupling device can be formed with two cases that form an enclosure for the clutch and the piston, trapping the piston forces between the cases. This embodiment allows the device to also act as an axle housing cover. In another embodiment, the case is designed to bolt directly to an axle housing cover, trapping piston forces between the case and the cover.

Abstract: A torque modulating coupling device for operatively linking two shafts has a clutch and a piston disposed in a case. The piston selectively applies force to the clutch in response to hydraulic pressure, and a keyed feature adapted to couple with a corresponding keyed feature associated with at least one of the shafts. The coupling device can be formed with two cases that form an enclosure for the clutch and the piston, trapping the piston forces between the cases. This embodiment allows the device to also act as an axle housing cover. In another embodiment, the case is designed to bolt directly to an axle housing cover, trapping piston forces between the case and the cover.

Abstract: A control system for a vehicle having first and second wheels is provided that includes a differential apparatus adapted to distribute torque between the first and second wheels and a traction controller for controlling operation of the differential apparatus from vehicle launch up to a predetermined vehicle speed. The traction controller is configured to engage the differential apparatus in a first operating state according to at least one vehicle operating parameter indicative of a low traction operating condition and to further control engagement of the differential apparatus in a second vehicle operating state during the low traction operating condition according to a difference between an actual vehicle yaw rate and a predetermined target vehicle yaw rate. The control system also includes a stability controller for controlling engagement of the differential apparatus at or above the predetermined vehicle speed.

Abstract: A control system for a vehicle having first and second axles is provided that includes a coupling apparatus adapted to distribute torque between the first and second axles and a traction controller for controlling operation of the differential apparatus from vehicle launch up to a predetermined vehicle speed. The traction controller is configured to engage the coupling apparatus in a first operating state according to at least one vehicle operating parameter indicative of a low traction operating condition and to further control engagement of the coupling apparatus in a second vehicle operating state during the low traction operating condition according to a difference between an actual vehicle yaw rate and a predetermined target vehicle yaw rate.

Abstract: A coupling device (11;111) including a rotatable housing (13,15;113) defining a clutch cavity and a clutch assembly (29;129) disposed therein. The housing defines an apply chamber (37;137) and a clutch apply member (39) disposed therein to bias the clutch assembly into engagement. A source of pressurized fluid for the clutch apply member comprises a pumping element (59,61;159,161) operable to pump pressurized fluid in response to rotation of a rotor (61;161). There is a stationary plenum assembly (51;153) defining a pumping chamber, and the pumping element is operably disposed within the pumping chamber, and a drive means (63;163) is operable to transmit rotational movement of the rotatable housing (13,15;113) to said rotor (61;161) of the pumping element, such that clutch engagement is not dependent upon coupling input-to-output speed differential.

Abstract: A control system for a vehicle having first and second axles is provided that includes a coupling apparatus adapted to distribute torque between the first and second axles and a traction controller for controlling operation of the differential apparatus from vehicle launch up to a predetermined vehicle speed. The traction controller is configured to engage the coupling apparatus in a first operating state according to at least one vehicle operating parameter indicative of a low traction operating condition and to further control engagement of the coupling apparatus in a second vehicle operating state during the low traction operating condition according to a difference between an actual vehicle yaw rate and a predetermined target vehicle yaw rate.

Abstract: A control system for a vehicle having first and second wheels is provided that includes a differential apparatus adapted to distribute torque between the first and second wheels and a traction controller for controlling operation of the differential apparatus from vehicle launch up to a predetermined vehicle speed. The traction controller is configured to engage the differential apparatus in a first operating state according to at least one vehicle operating parameter indicative of a low traction operating condition and to further control engagement of the differential apparatus in a second vehicle operating state during the low traction operating condition according to a difference between an actual vehicle yaw rate and a predetermined target vehicle yaw rate. The control system also includes a stability controller for controlling engagement of the differential apparatus at or above the predetermined vehicle speed.

Abstract: A coupling device (11;111) including a rotatable housing (13,15;113) defining a clutch cavity and a clutch assembly (29;129) disposed therein. The housing defines an apply chamber (37;137) and a clutch apply member (39) disposed therein to bias the clutch assembly into engagement. A source of pressurized fluid for the clutch apply member comprises a pumping element (59,61;159,161) operable to pump pressurized fluid in response to rotation of a rotor (61;161). There is a stationary plenum assembly (51;153) defining a pumping chamber, and the pumping element is operably disposed within the pumping chamber, and a drive means (63;163) is operable to transmit rotational movement of the rotatable housing (13,15;113) to said rotor (61;161) of the pumping element, such that clutch engagement is not dependent upon coupling input-to-output speed differential.

Abstract: A torque transfer assembly for a motor vehicle comprises a ring gear subassembly and a differential subassembly rotatably supported in said ring gear subassembly, a friction clutch pack for coupling the ring gear subassembly to the differential subassembly, and a hydraulic clutch actuator for selectively frictionally loading the clutch pack. The hydraulic clutch actuator includes a variable pressure relief valve assembly to selectively control the friction clutch pack. The variable pressure relief valve assembly includes a valve closure member, a valve seat complementary to the valve closure member, and a electro-magnetic actuator for engaging the valve closure member and urging thereof against the valve seat with an axial force determined by a magnitude of an electric current supplied to the electro-magnetic actuator so as to selectively vary a release pressure of the pressure relief valve assembly based on the magnitude of the electric current.

Abstract: A torque transfer assembly for a motor vehicle comprises a ring gear subassembly and a differential subassembly rotatably supported in said ring gear subassembly, a friction clutch pack for coupling the ring gear subassembly to the differential subassembly, and a hydraulic clutch actuator for selectively frictionally loading the clutch pack. The hydraulic clutch actuator includes a variable pressure relief valve assembly to selectively control the friction clutch pack. The variable pressure relief valve assembly includes a valve closure member, a valve seat complementary to the valve closure member, and a electromagnetic actuator for engaging the valve closure member and urging thereof against the valve seat with an axial force determined by a magnitude of an electric current supplied to the electromagnetic actuator so as to selectively vary a release pressure of the pressure relief valve assembly based on the magnitude of the electric current.

Abstract: A differential assembly for a motor vehicle comprises a differential case rotatably supported in an axle housing, opposite output shafts drivingly connected to the differential case, a friction clutch assembly for selectively engaging and disengaging the differential case and the output shaft, and a hydraulic clutch actuator for selectively frictionally loading the clutch assembly. The hydraulic clutch actuator includes a variable pressure relief valve controlled by a solenoid actuator for selectively engaging the friction clutch assembly. In order to provide the solenoid actuator with an electrical power and/or control signals in a contactless manner, the differential assembly is further provided with a transformer assembly including a primary transformer unit non-rotatably mounted to the axle housing and connected to a source of electrical energy, and a rotatable secondary transformer unit secured to an outer peripheral surface of the differential case.