Patents by Inventor John A. Kastl
John A. Kastl has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240074366Abstract: An improved irrigation system which includes a central angle iron assembly supporting a central hose connected between multiple connection modules. According to a preferred embodiment, the irrigation system includes multiple tower assemblies which support the central angle iron assembly. The central hose preferably runs within the central angle iron and between connecting nozzles which are attached to the central angle iron assembly. According to further preferred embodiments, the first and second connecting nozzles preferably each include multiple arms which extend over the walls of the central angle iron to secure each connecting nozzle to the central angle iron.Type: ApplicationFiled: August 28, 2023Publication date: March 7, 2024Applicant: Valmont Industries, Inc.Inventors: Steven C. Santelman, John A. Kastl
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Publication number: 20240000059Abstract: The present invention provides a system, method and apparatus for providing variable rate application of applicants to discrete field locations. According to a first preferred embodiment, the present invention includes a control device having software modules to allow for the execution of irrigation and chemical spray patterns according to specific prescriptions for each crop being sprayed. According to further preferred embodiments, the control device may use data from a variety of image sensors to create a selective, variable rate application of applicants. Using the imaging data, the system of the present invention may use a primary applicant system to broadly deliver a first selected application (e.g. water or the like) and use a separate system to deliver targeted applicants for specific plants or areas of a given field.Type: ApplicationFiled: September 19, 2023Publication date: January 4, 2024Applicant: Valmont Industries, Inc.Inventors: John Kastl, Jacob L. LaRue
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Publication number: 20230375988Abstract: The present invention provides a system and method which includes a machine learning module which analyzes data collected from one or more sources such as UAVs, satellites, span mounted crop sensors, direct soil sensors and climate sensors. According to a further preferred embodiment, the machine learning module preferably creates sets of field objects from within a given field and uses the received data to create a predictive model for each defined field object based on detected characteristics from each field object within the field.Type: ApplicationFiled: July 12, 2023Publication date: November 23, 2023Applicant: Valmont Industries, Inc.Inventors: John A. Kastl, Jacob L. LaRue, Andrew Carritt, Joshua M. Dixon
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Patent number: 11800861Abstract: The present invention provides a system, method and apparatus for providing variable rate application of applicants to discrete field locations. According to a first preferred embodiment, the present invention includes a control device having software modules to allow for the execution of irrigation and chemical spray patterns according to specific prescriptions for each crop being sprayed. According to further preferred embodiments, the control device may use data from a variety of image sensors to create a selective, variable rate application of applicants. Using the imaging data, the system of the present invention may use a primary applicant system to broadly deliver a first selected application (e.g. water or the like) and use a separate system to deliver targeted applicants for specific plants or areas of a given field.Type: GrantFiled: June 12, 2020Date of Patent: October 31, 2023Inventors: John Kastl, Jacob L. LaRue
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Publication number: 20230232758Abstract: The present invention provides a system and method for analyzing sensor data related to an irrigation system. According to a preferred embodiment, the system includes algorithms for analyzing real-time, near real-time and historical data acquired from sensors in communication with a mechanized irrigation machine. Further, the algorithms of the present invention system may analyze collected sensor data to determine if an event has occurred or is predicted to occur. Further, the algorithms of the present invention may provide commands to an irrigation machine and notifications to users. According to further aspects of the present invention, the algorithms of the present invention may preferably apply machine learning and other data analysis tools to detect maintenance patterns, geographic trends, environmental trends, and to provide predictive analysis for future events.Type: ApplicationFiled: April 5, 2023Publication date: July 27, 2023Applicant: Valmont Industries, Inc.Inventors: John A. Kastl, Paul D. Kavan
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Patent number: 11647707Abstract: The present invention provides a system and method for analyzing sensor data related to an irrigation system. According to a preferred embodiment, the system includes algorithms for analyzing real-time, near real-time and historical data acquired from sensors in communication with a mechanized irrigation machine. Further, the algorithms of the present invention system may analyze collected sensor data to determine if an event has occurred or is predicted to occur. Further, the algorithms of the present invention may provide commands to an irrigation machine and notifications to users. According to further aspects of the present invention, the algorithms of the present invention may preferably apply machine learning and other data analysis tools to detect maintenance patterns, geographic trends, environmental trends, and to provide predictive analysis for future events.Type: GrantFiled: September 16, 2022Date of Patent: May 16, 2023Assignee: Valmont Industries, Inc.Inventors: Tracy A. Thatcher, Mark Moeller, John Kastl
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Publication number: 20230145414Abstract: The present invention provides a solar power system for use with a mechanized irrigation system. According to a first preferred embodiment, the solar power system of the present includes solar panels which produce DC current which is used to power the irrigation system and to store water in an elevated storage tank. The systems of the present invention selectively use the water stored in the elevated storage tank to provide water pressure to the irrigation system. According to a further preferred embodiment, the system of the present invention preferably converts the power from the solar panels to AC current and uses AC current to power the movement of the irrigation system and other sub-systems.Type: ApplicationFiled: January 4, 2023Publication date: May 11, 2023Applicant: Valmont Industries, Inc.Inventors: Daniel P. Stromp, John Kastl
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Publication number: 20230106582Abstract: A system, method and apparatus for monitoring and providing maintenance updates for irrigation filters. According to a first preferred embodiment, the present invention includes one or more load cells at one or more of the mounting feet of an in-line filter to actively measure the increased weight of the filter during irrigation operations. According to a further preferred embodiment, the weight sensor of the present invention may transmit its data to a processing unit, where the weight is compared to one or more stored weight values. Preferably, when the detected weight exceeds a threshold level, the system may trigger notices and/or remedial actions.Type: ApplicationFiled: September 26, 2022Publication date: April 6, 2023Applicant: Valmont Industries, Inc.Inventors: Joshua M. Dixon, John Kastl
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Publication number: 20230013278Abstract: The present invention provides a system and method for analyzing sensor data related to an irrigation system. According to a preferred embodiment, the system includes algorithms for analyzing real-time, near real-time and historical data acquired from sensors in communication with a mechanized irrigation machine. Further, the algorithms of the present invention system may analyze collected sensor data to determine if an event has occurred or is predicted to occur. Further, the algorithms of the present invention may provide commands to an irrigation machine and notifications to users. According to further aspects of the present invention, the algorithms of the present invention may preferably apply machine learning and other data analysis tools to detect maintenance patterns, geographic trends, environmental trends, and to provide predictive analysis for future events.Type: ApplicationFiled: September 16, 2022Publication date: January 19, 2023Applicant: Valmont Industries, Inc.Inventors: Tracy A. Thatcher, Mark Moeller, John Kastl
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Publication number: 20220369577Abstract: The present invention teaches an irrigation motor and gearset which include an enveloping worm drive gearbox for use with a mechanized irrigation machine. According to a preferred embodiment, the system of the present invention may include a gearbox which includes a worm drive and a reduction assembly. According to a preferred embodiment, the worm drive preferably includes a worm shaft, a worm, a first gear wheel, and a first wheel shaft. Preferably, the worm shaft and the first wheel shaft are oriented orthogonally to each other. According to a further preferred embodiment, the worm drive of the present invention is preferably a double enveloping worm drive with the worm and the first gear wheel each being throated, mated and fully enveloped gears.Type: ApplicationFiled: May 16, 2022Publication date: November 24, 2022Applicant: VALMONT INDUSTRIES, INC.Inventor: John Kastl
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Publication number: 20220373062Abstract: The present invention teaches an irrigation motor and gearset which include an enveloping worm drive gearbox for use with a mechanized irrigation machine. According to a preferred embodiment, the system of the present invention may include a gearbox which includes a worm drive and a reduction assembly. According to a preferred embodiment, the worm drive preferably includes a worm shaft, a worm, a first gear wheel, and a first wheel shaft. Preferably, the worm shaft and the first wheel shaft are oriented orthogonally to each other. According to a further preferred embodiment, the worm drive of the present invention is preferably a double enveloping worm drive with the worm and the first gear wheel each being throated, mated and fully enveloped gears.Type: ApplicationFiled: April 29, 2022Publication date: November 24, 2022Applicant: VALMONT INDUSTRIES, INC.Inventor: John Kastl
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Publication number: 20220346329Abstract: The present invention provides a multi-corner irrigation system having multiple steerable points which can quickly and efficiently irrigated tight corners during irrigation operations. According to an exemplary preferred embodiment, the present invention may preferably include a system for use with a self-propelled irrigation system having at least one span and a drive system for moving the span. According to a further preferred embodiment, the system preferably may include: a main section assembly having one or more interconnected spans supported by one or more drive towers; a first articulated span having an inner end and an outer end; a second articulated span having an inner end and an outer end; and an extension span. According to a further preferred embodiment, the first and second articulating spans are supported by a first drive tower which is steerable and a second drive tower which is steerable.Type: ApplicationFiled: April 8, 2022Publication date: November 3, 2022Applicant: Valmont Industries, Inc.Inventor: John Kastl
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Patent number: 11483987Abstract: The present invention provides a system and method for analyzing sensor data related to an irrigation system. According to a preferred embodiment, the system includes algorithms for analyzing real-time, near real-time and historical data acquired from sensors in communication with a mechanized irrigation machine. Further, the algorithms of the present invention system may analyze collected sensor data to determine if an event has occurred or is predicted to occur. Further, the algorithms of the present invention may provide commands to an irrigation machine and notifications to users. According to further aspects of the present invention, the algorithms of the present invention may preferably apply machine learning and other data analysis tools to detect maintenance patterns, geographic trends, environmental trends, and to provide predictive analysis for future events.Type: GrantFiled: June 8, 2020Date of Patent: November 1, 2022Assignee: Valmont Industries, Inc.Inventors: Tracy A. Thatcher, Mark Moeller, John Kastl
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Patent number: 11452268Abstract: The present invention provides a fiber-optic communication system that allows high-bandwidth communications between components of an irrigation machine. In accordance with a preferred embodiment, the present invention teaches a system and method for providing a two-way communications link between a pivot controller panel and distributed irrigation machine components. According to further preferred embodiments, the two-way communications link of the present invention may also convert optical signals to electrical signals and route those signals to the appropriate connected devices.Type: GrantFiled: May 28, 2020Date of Patent: September 27, 2022Assignee: Valmont Industries, Inc.Inventors: Tracy A. Thatcher, John Kastl
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Patent number: 11363766Abstract: The present invention provides a system and method for maintaining desired pressure levels in an irrigation system when the flow rate available to the irrigation system is reduced below the system's required flow rate.Type: GrantFiled: November 19, 2019Date of Patent: June 21, 2022Assignee: Valmont Industries, Inc.Inventors: Jerry Gerdes, John Kastl
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Patent number: 11140838Abstract: The present invention provides a system and method which combines sensor inputs, control systems, field mapping, motor controls, and high speed and variable speed motor designs within an irrigation machine. According to a preferred embodiment, the present invention provides systems which are capable of full torque operation, even at speeds less than the rated speed of the motor. According to further preferred embodiments, the present invention utilizes a combination of motor types including Switch Reluctance, DC Permanent Magnet and AC Permanent Magnet motors in combination with Variable Frequency Drives.Type: GrantFiled: July 29, 2019Date of Patent: October 12, 2021Assignee: Valmont Industries, Inc.Inventor: John Kastl
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Publication number: 20200404835Abstract: The present invention provides a system, method and apparatus for providing variable rate application of applicants to discrete field locations. According to a first preferred embodiment, the present invention includes a control device having software modules to allow for the execution of irrigation and chemical spray patterns according to specific prescriptions for each crop being sprayed. According to further preferred embodiments, the control device may use data from a variety of image sensors to create a selective, variable rate application of applicants. Using the imaging data, the system of the present invention may use a primary applicant system to broadly deliver a first selected application (e.g. water or the like) and use a separate system to deliver targeted applicants for specific plants or areas of a given field.Type: ApplicationFiled: June 12, 2020Publication date: December 31, 2020Applicant: Valmont Industries, Inc.Inventors: John Kastl, Jacob L. LaRue
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Publication number: 20200404866Abstract: The present invention provides a fiber-optic communication system that allows high-bandwidth communications between components of an irrigation machine. In accordance with a preferred embodiment, the present invention teaches a system and method for providing a two-way communications link between a pivot controller panel and distributed irrigation machine components. According to further preferred embodiments, the two-way communications link of the present invention may also convert optical signals to electrical signals and route those signals to the appropriate connected devices.Type: ApplicationFiled: May 28, 2020Publication date: December 31, 2020Applicant: Valmont Industries, Inc.Inventors: Tracy A. Thatcher, John Kastl
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Publication number: 20200383283Abstract: The present invention provides a system and method for analyzing sensor data related to an irrigation system. According to a preferred embodiment, the system includes algorithms for analyzing real-time, near real-time and historical data acquired from sensors in communication with a mechanized irrigation machine. Further, the algorithms of the present invention system may analyze collected sensor data to determine if an event has occurred or is predicted to occur. Further, the algorithms of the present invention may provide commands to an irrigation machine and notifications to users. According to further aspects of the present invention, the algorithms of the present invention may preferably apply machine learning and other data analysis tools to detect maintenance patterns, geographic trends, environmental trends, and to provide predictive analysis for future events.Type: ApplicationFiled: June 8, 2020Publication date: December 10, 2020Applicant: Valmont Industries, Inc.Inventors: Tracy A. Thatcher, Mark Moeller, John Kastl
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Publication number: 20200163292Abstract: The present invention provides a system and method for maintaining desired pressure levels in an irrigation system when the flow rate available to the irrigation system is reduced below the system's required flow rate.Type: ApplicationFiled: November 19, 2019Publication date: May 28, 2020Applicant: Valmont Industries, Inc.Inventors: Jerry Gerdes, John Kastl