Patents by Inventor John A. Rudesill

John A. Rudesill has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7695611
    Abstract: Compositions for reduction of NOx emissions generated during catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, (iv) palladium and (v) a noble metal component, preferably platinum, rhodium or iridium, and mixtures thereof. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced content of NOx in an effluent off gas of a full or complete combustion FCC regenerator are accomplished while simultaneously promoting the combustion of CO.
    Type: Grant
    Filed: October 31, 2005
    Date of Patent: April 13, 2010
    Assignee: W. R. Grace & Co.—Conn.
    Inventors: George Yaluris, John Rudesill
  • Publication number: 20090045101
    Abstract: Compositions for reduction of NOx emissions generated during catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, (iv) palladium and (v) a noble metal component, preferably platinum, rhodium or iridium, and mixtures thereof. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced content of NOx in an effluent off gas of a full or complete combustion FCC regenerator are accomplished while simultaneously promoting the combustion of CO.
    Type: Application
    Filed: October 31, 2005
    Publication date: February 19, 2009
    Inventors: George Yaluris, John Rudesill
  • Publication number: 20060021910
    Abstract: Reduced emissions of gas phase reduced nitrogen species in the off gas of an FCC regenerator operated in a partial or incomplete mode of combustion is achieved by contacting the off gas with an oxidative catalyst/additive composition having the ability to reduce gas phase nitrogen species to molecular nitrogen and to oxidize CO under catalytic cracking conditions. The oxidative catalyst/additive composition is used in an amount less than the amount necessary to prevent afterburn. Fluidizable particles of the oxidative catalyst/additives are circulated throughout the partial or incomplete burn FCC unit along with the FCC catalyst inventory. The flue gas having a reduced content of gas phase reduced nitrogen species and NOx is passed to a downstream CO boiler, preferably a low NOx CO boiler. In the CO boiler, as CO is oxidized to CO2, a reduced amount of gas phase reduced nitrogen species is oxidized to NOx, thereby providing an increase in the overall reduction of NOx emitted into the environment.
    Type: Application
    Filed: September 29, 2005
    Publication date: February 2, 2006
    Inventors: George Yaluris, John Rudesill
  • Publication number: 20060006100
    Abstract: Reduced emissions of gas phase reduced nitrogen species in the off gas of an FCC regenerator operated in a partial or incomplete mode of combustion is achieved by contacting the off gas with an oxidative catalyst/additive composition having the ability to reduce gas phase nitrogen species to molecular nitrogen. Fluidizable particles of the oxidative catalyst/additives are circulated throughout the partial or incomplete burn FCC unit along with the FCC catalyst inventory. The flue gas having a reduced content of gas phase reduced nitrogen species and NOx is passed to a downstream CO boiler, preferably a low NOxCO boiler. In the CO boiler, as CO is oxidized to CO2, a reduced amount of gas phase reduced nitrogen species is oxidized to NOx, thereby providing an increase in the overall reduction of NOx emitted into the environment.
    Type: Application
    Filed: September 14, 2005
    Publication date: January 12, 2006
    Inventors: George Yaluris, John Rudesill
  • Publication number: 20050205465
    Abstract: Compositions comprising a component containing (i) an acidic oxide support, (ii) an alkali metal and/or alkaline earth metal or mixtures thereof, (iii) a transition metal oxide having oxygen storage capability, and (iv) a transition metal selected from Groups Ib and/or IIb of the Periodic Table provide NOx control performance in FCC processes. The acidic oxide support preferably contains silica alumina. Ceria is the preferred oxygen storage oxide. Cu and Ag are preferred Group I/IIb transition metals. The compositions are especially useful in the cracking of hydrocarbon feedstocks having above average nitrogen content.
    Type: Application
    Filed: December 17, 2004
    Publication date: September 22, 2005
    Inventors: Alan Peters, John Rudesill, Gordon Weatherbee, Edward Rakiewicz, Mary Jane Barbato-Grauso
  • Publication number: 20050042158
    Abstract: Compositions for reduction of gas phase reduced nitrogen species and NOx generated during a partial or incomplete combustion catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, and (iv) a noble metal component, preferably rhodium or iridium, and mixtures thereof, are disclosed. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced emissions of gas phase reduced nitrogen species and NOx in an effluent off gas of a partial or incomplete combustion FCC regenerator provide for an overall NOx reduction as the effluent gas stream is passed from the FCC regenerator to a CO boiler, whereby as CO is oxidized to CO2 a lesser amount of the reduced nitrogen species is oxidized to NOx.
    Type: Application
    Filed: May 3, 2004
    Publication date: February 24, 2005
    Inventors: George Yaluris, John Rudesill
  • Publication number: 20020092795
    Abstract: Compositions comprising a component containing (i) an acidic oxide support, (ii) an alkali metal and/or alkaline earth metal or mixtures thereof, (iii) a transition metal oxide having oxygen storage capability, and (iv) a transition metal selected from Groups Ib and/or IIb of the Periodic Table provide NOx control performance in FCC processes. The acidic oxide support preferably contains silica alumina. Ceria is the preferred oxygen storage oxide. Cu and Ag are preferred Group I/IIb transition metals. The compositions are especially useful in the cracking of hydrocarbon feedstocks having above average nitrogen content.
    Type: Application
    Filed: February 22, 2002
    Publication date: July 18, 2002
    Inventors: Alan W. Peters, John A. Rudesill, Gordon Dean Weatherbee, Edward F. Rakiewicz, Mary Jane A. Barbato-Grauso
  • Patent number: 6379536
    Abstract: Compositions comprising a component containing (i) an acidic oxide support, (ii) an alkali metal and/or alkaline earth metal or mixtures thereof, (iii) a transition metal oxide having oxygen storage capability, and (iv) a transition metal selected from Groups Ib and/or IIb of the Periodic Table provide NOx control performance in FCC processes. The acidic oxide support preferably contains silica alumina. Ceria is the preferred oxygen storage oxide. Cu and Ag are preferred Group I/IIb transition metals. The compositions are especially useful in the cracking of hydrocarbon feedstocks having above average nitrogen content.
    Type: Grant
    Filed: August 17, 2000
    Date of Patent: April 30, 2002
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Alan W. Peters, John A. Rudesill, Gordon Dean Weatherbee, Edward F. Rakiewicz, Mary Jane A. Barbato-Grauso
  • Patent number: 6280607
    Abstract: Compositions comprising a component containing (i) an acidic oxide support, (ii) an alkali metal and/or alkaline earth metal or mixtures thereof, (iii) a transition metal oxide having oxygen storage capability, and (iv) a transition metal selected from Groups Ib and/or IIb of the Periodic Table provide NOx control performance in FCC processes. The acidic oxide support preferably contains silica alumina. Ceria is the preferred oxygen storage oxide. Cu and Ag are preferred Group I/IIb transition metals. The compositions are especially useful in the cracking of hydrocarbon feedstocks having above average nitrogen content.
    Type: Grant
    Filed: July 20, 2000
    Date of Patent: August 28, 2001
    Assignee: W R Grace & Co.-Conn.
    Inventors: Alan W. Peters, John A. Rudesill, Gordon Dean Weatherbee, Edward F. Rakiewicz, Mary Jane A. Barbato-Grauso, Xinjin Zhao
  • Patent number: 6143167
    Abstract: Compositions comprising a component containing (i) an acidic oxide support, (ii) an alkali metal and/or alkaline earth metal or mixtures thereof, (iii) a transition metal oxide having oxygen storage capability, and (iv) a transition metal selected from Groups Ib and/or IIb of the Periodic Table provide NO.sub.x control performance in FCC processes. The acidic oxide support preferably contains silica alumina. Ceria is the preferred oxygen storage oxide. Cu and Ag are preferred Group I/IIIb transition metals. The compositions are especially useful in the cracking of hydrocarbon feedstocks having above average nitrogen content.
    Type: Grant
    Filed: April 28, 1997
    Date of Patent: November 7, 2000
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Alan W. Peters, John A. Rudesill, Gordon Dean Weatherbee, Edward F. Rakiewicz, Mary Jane A. Barbato-Grauso
  • Patent number: 6129834
    Abstract: Compositions comprising a component containing (i) an acidic oxide support, (ii) an alkali metal and/or alkaline earth metal or mixtures thereof, (iii) a transition metal oxide having oxygen storage capability, and (iv) a transition metal selected from Groups Ib and/or IIb of the Periodic Table provide NO.sub.x control performance in FCC processes. The acidic oxide support preferably contains silica alumina. Ceria is the preferred oxygen storage oxide. Cu and Ag are preferred Group I/IIb transition metals. The compositions are especially useful in the cracking of hydrocarbon feedstocks having above average nitrogen content.
    Type: Grant
    Filed: April 9, 1997
    Date of Patent: October 10, 2000
    Assignee: W. R. Grace & Co. -Conn.
    Inventors: Alan W. Peters, John A. Rudesill, Gordon Dean Weatherbee, Edward F. Rakiewicz, Mary Jane A. Barbato-Grauso, Xinjin Zhao
  • Patent number: 5306417
    Abstract: Catalytic cracking catalysts and catalyst additives which contain silica modified bayerite and/or eta alumina.
    Type: Grant
    Filed: July 6, 1992
    Date of Patent: April 26, 1994
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Wu-Cheng Cheng, John A. Rudesill
  • Patent number: 5304526
    Abstract: A silica-containing bayerite alumina is prepared by reacting aluminum sulfate, sodium aluminate and sodium silicate at a pH of about 10.5 to 11.5, preferably in the presence of finely divided magnesium hydroxide "seeds". The silica-containing bayerite is heated to obtain a hydrothermally stable silica "stabilized" eta alumina which may be used in the preparation of catalytic compositions.
    Type: Grant
    Filed: January 28, 1992
    Date of Patent: April 19, 1994
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Norman R. Laine, John A. Rudesill, Wu-Cheng Cheng
  • Patent number: 5149682
    Abstract: Superior homogeneity in ceramic materials is achieved by reacting certain soluble metal salts with quaternary ammonium carbonates to form co-precipitated metal carbonates. The precipitate can be recovered and processed to make superconductors. For example, a solution of nitrates of yttrium, barium, and copper are treated with a solution of tetraethyl ammonium carbonate to form co-precipitated carbonates of Y, Ba, Cu. The precipitate is recovered and calcined to form a superconducting material.
    Type: Grant
    Filed: February 12, 1988
    Date of Patent: September 22, 1992
    Assignee: W. R. Grace & Co. -Conn.
    Inventors: Nicholas D. Spencer, Wie H. Pan, John Rudesill
  • Patent number: 5147836
    Abstract: Catalytic cracking catalysts and catalyst additives which contain silica modified bayerite and/or eta alumina.
    Type: Grant
    Filed: October 18, 1991
    Date of Patent: September 15, 1992
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Wu-Cheng Cheng, John A. Rudesill
  • Patent number: 5023067
    Abstract: An extremely pure oxide containing two or more metals, homogeneous at the atomic level, is prepared by (1) reacting in water, soluble salts of two or more metals with quaternary ammonium carbonate; the metals being those that form water-insoluble carbonates, thereby to precipitate mixed carbonates of the metals; (2) recovering and drying the precipitate; (3) calcining the precipitate to provide an oxide of mixed metals homogeneous at the atomic level and substantially free from extraneous contaminants. The calcined oxide can be shaped and compressed as greenware and sintered to form useful ceramic products.
    Type: Grant
    Filed: August 26, 1988
    Date of Patent: June 11, 1991
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Nicholas D. Spencer, Wie-Hin Pan, John A. Rudesill
  • Patent number: 4542118
    Abstract: Catalysts and catalyst supports are prepared by forming and drying, preferably spray-drying, an aqueous slurry of inorganic solids such as zeolites, clay, silica, alumina, and silica-alumina gel, and aluminum chlorhydrol to obtain particulate composites. The particulate composites are then reacted with ammonia in the absence of free liquid water to convert the aluminum chlorhydrol into a cohesive binder. The ammonia-reacted composites may then be washed, ion exchanged and thermally activated to obtain active attrition resistant catalysts and catalyst components.
    Type: Grant
    Filed: February 2, 1984
    Date of Patent: September 17, 1985
    Assignee: W. R. Grace & Co.
    Inventors: Richard J. Nozemack, John A. Rudesill, Dean A. Denton, Raymond D. Feldwick
  • Patent number: H449
    Abstract: Catalytic compositions comprising up to about 50 weight percent ZSM-5 zeolite dispersed in an attrition resistant, porous inorganic oxide matrix selected from silica-alumina cogels, silica, alumina and silica alumina sol bound clay. The compositions are combined with zeolitic containing catalytic cracking catalysts and used to convert residual and/or gas oil hydrocarbon feedstocks into lower molecular weight products that include high octane gasoline fractions.
    Type: Grant
    Filed: July 31, 1987
    Date of Patent: March 1, 1988
    Assignee: W. R. Grace & Co.
    Inventor: John A. Rudesill