Patents by Inventor John Abughazaleh

John Abughazaleh has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9388980
    Abstract: Systems and methods for gasifying a hydrocarbon feedstock are provided. The hydrocarbon feedstock can be gasified in the presence of one or more particulates to produce a syngas and one or more carbon-containing particulates. At least a portion of the carbon of the one or more carbon-containing particulates can be combusted in a combustion process external to the gasifying of the hydrocarbon feedstock to produce a combustion gas. The combustion gas can be utilized in one or more processes external to the gasifying of the hydrocarbon feedstock.
    Type: Grant
    Filed: December 15, 2011
    Date of Patent: July 12, 2016
    Assignee: Kellogg Brown + Root LLC
    Inventor: John Abughazaleh
  • Patent number: 9169062
    Abstract: Methods, systems, and apparatus for mass flow are provided. The apparatus can include a housing, an inlet disposed at a first end of the housing, and an outlet disposed at a second end of the housing. The housing can include a first section and a second section. The second section can have at least one tapered sidewall that slopes away from an inner surface of the first section toward the outlet. The apparatus can also include a divider disposed at least partially within the first and second sections of the housing. The divider can have at least one tapered surface disposed proximate the at least one tapered sidewall of the second section. An edge of the divider can be located between the outlet and a point within the second section where the cross-sectional area of the second section is about three times or less a cross-sectional area of the outlet.
    Type: Grant
    Filed: June 30, 2011
    Date of Patent: October 27, 2015
    Assignee: KELLOGG BROWN & ROOT LLC
    Inventors: Edwin V. Reece, John Abughazaleh, Michael J. Sandefur, David P. Mann
  • Patent number: 9133405
    Abstract: Systems and methods for gasifying a feedstock are provided. The method can include combining one or more feedstocks and one or more solid components in a treatment zone to provide a treated feedstock. At least a portion of the treated feedstock can be introduced to a reaction zone of a gasifier. The one or more solid components can have an average density and an average cross-sectional size that adjusts at least one of an average density of solids within a solids bed of the gasifier and an average cross-sectional size of the solids within the solids bed of the gasifier.
    Type: Grant
    Filed: December 30, 2010
    Date of Patent: September 15, 2015
    Assignee: KELLOGG BROWN & ROOT LLC
    Inventor: John Abughazaleh
  • Publication number: 20150196885
    Abstract: A heat exchanger including a housing. A plurality of tubes can be disposed within the housing. A plurality of solid particulates can be disposed within the housing between an inner surface of the housing and outer surfaces of the tubes, wherein the solid particulates have an average cross-sectional length from about 250 ?m to about 5 mm.
    Type: Application
    Filed: January 15, 2014
    Publication date: July 16, 2015
    Applicant: KELLOGG BROWN & ROOT LLC
    Inventors: IWAN H. CHAN, Yongchao Li, John Abughazaleh, Anant Pisut
  • Patent number: 8945507
    Abstract: Systems and methods for operating a gasifier are provided. The method can include combusting a first start-up fuel to produce a first combustion gas. A temperature within the gasifier can be increased from a starting temperature to at least an auto-ignition temperature of a second start-up fuel by introducing the first combustion gas to the gasifier. A second start-up fuel can be introduced directly to the gasifier after the temperature within the gasifier is at least the auto-ignition temperature of the second start-up fuel. At least a portion of the second start-up fuel can be combusted within the gasifier to produce a second combustion gas. The second combustion gas can produce sufficient heat to increase the temperature within the gasifier to a hydrocarbon feedstock gasification temperature. A hydrocarbon feedstock can be introduced to the gasifier. At least a portion of the hydrocarbon feedstock can be gasified within the gasifier to produce a syngas.
    Type: Grant
    Filed: April 21, 2011
    Date of Patent: February 3, 2015
    Assignee: Kellogg Brown & Root LLC
    Inventor: John Abughazaleh
  • Patent number: 8800498
    Abstract: Systems and methods for exchanging heat in a gasification system are provided. The method can include introducing one or more particulates and a heat transfer medium including a feed water, a deaerated feed water, or a combination thereof, to a first zone. The method can also include indirectly exchanging heat from the one or more particulates to the heat transfer medium within the first zone to provide an intermediate heat transfer medium and cooled particulates. The method can also include introducing at least a portion of the intermediate heat transfer medium and a syngas to a second zone. The method can also include indirectly exchanging heat from the syngas to the intermediate heat transfer medium within the second zone to provide a heat transfer medium product and a cooled syngas. The heat transfer medium product can include steam.
    Type: Grant
    Filed: December 30, 2010
    Date of Patent: August 12, 2014
    Assignee: Kellogg Brown & Root LLC
    Inventor: John Abughazaleh
  • Patent number: 8673181
    Abstract: Systems and methods for starting a gasifier are provided. In the method, a heated start-up medium can be fed to a gasifier operating at a first temperature. Heat can be transferred from the heated start-up medium to the gasifier to increase the temperature of the gasifier from the first temperature to an intermediate temperature sufficient to auto-ignite a start-up fuel. A start-up fuel and an oxidant can be fed to the gasifier after the temperature within the gasifier is increased to the intermediate temperature. At least a portion of the start-up fuel can be combusted within the gasifier to produce a combustion gas. Heat can be transferred from the combustion gas to the gasifier to increase the temperature of the gasifier to an operating temperature, wherein the operating temperature is sufficient to gasify at least a portion of a hydrocarbon feedstock.
    Type: Grant
    Filed: August 11, 2011
    Date of Patent: March 18, 2014
    Assignee: Kellogg Brown & Root LLC
    Inventors: Ron Gualy, John Abughazaleh
  • Patent number: 8608982
    Abstract: Systems and methods for producing a synthetic gas are provided. A feedstock can be gasified within a gasifier to produce a raw syngas. The raw syngas can be processed within a processing device to produce a processed syngas. The processed syngas can be separated into a vapor phase, an organic phase, and an aqueous phase within a separator. The organic phase can be introduced to the gasifier. The aqueous phase can be introduced to a stripper to provide steam and a condensate, and the steam can then be introduced to the gasifier.
    Type: Grant
    Filed: July 25, 2012
    Date of Patent: December 17, 2013
    Assignee: Kellogg Brown & Root LLC
    Inventors: John Abughazaleh, Siva Ariyapadi, David P. Mann
  • Patent number: 8540897
    Abstract: Systems and methods for gasifying a feedstock are provided. A feedstock can be introduced to a riser. A first oxidant can be introduced to a first mixing zone within the riser, thereby generating a first high temperature zone within the first mixing zone proximate an entry point of the first oxidant. A first stream of water can be introduced to the first high temperature zone to reduce the temperature therein. A second oxidant can be introduced to a second mixing zone within the riser, thereby generating a second high temperature zone within the second mixing zone proximate an entry point of the second oxidant. A second stream of water can be introduced to the second high temperature zone to reduce the temperature therein. The feedstock and the first and second oxidants can be gasified in a gasification zone within the riser.
    Type: Grant
    Filed: April 30, 2012
    Date of Patent: September 24, 2013
    Assignee: Kellogg Brown & Root LLC
    Inventors: John Abughazaleh, Peter Van Smith, Richard B. Strait
  • Publication number: 20130154278
    Abstract: Systems and methods for gasifying a hydrocarbon feedstock are provided. The hydrocarbon feedstock can be gasified in the presence of one or more particulates to produce a syngas and one or more carbon-containing particulates. At least a portion of the carbon of the one or more carbon-containing particulates can be combusted in a combustion process external to the gasifying of the hydrocarbon feedstock to produce a combustion gas. The combustion gas can be utilized in one or more processes external to the gasifying of the hydrocarbon feedstock.
    Type: Application
    Filed: December 15, 2011
    Publication date: June 20, 2013
    Applicant: Kellogg Brown & Root LLC
    Inventor: John Abughazaleh
  • Publication number: 20130069009
    Abstract: Systems and methods for controlling the gasification of one or more hydrocarbon feedstocks are provided. In the method, a first oxidant can be introduced to a gasifier and a first hydrocarbon feedstock can be introduced to the gasifier downstream of the first oxidant. A second oxidant can also be introduced to the gasifier downstream of the first oxidant and the first hydrocarbon feedstock. The second oxidant can be introduced from a location that is external to the gasifier. At least a portion of the first hydrocarbon feedstock can be gasified to produce a syngas.
    Type: Application
    Filed: September 19, 2011
    Publication date: March 21, 2013
    Applicant: KELLOGG BROWN & ROOT LLC
    Inventor: John Abughazaleh
  • Publication number: 20130037750
    Abstract: Systems and methods for starting a gasifier are provided. In the method, a heated start-up medium can be fed to a gasifier operating at a first temperature. Heat can be transferred from the heated start-up medium to the gasifier to increase the temperature of the gasifier from the first temperature to an intermediate temperature sufficient to auto-ignite a start-up fuel. A start-up fuel and an oxidant can be fed to the gasifier after the temperature within the gasifier is increased to the intermediate temperature. At least a portion of the start-up fuel can be combusted within the gasifier to produce a combustion gas. Heat can be transferred from the combustion gas to the gasifier to increase the temperature of the gasifier to an operating temperature, wherein the operating temperature is sufficient to gasify at least a portion of a hydrocarbon feedstock.
    Type: Application
    Filed: August 11, 2011
    Publication date: February 14, 2013
    Applicant: Kellogg Brown & Root LLC
    Inventors: Ron Gualy, John Abughazaleh
  • Publication number: 20130004247
    Abstract: Methods, systems, and apparatus for mass flow are provided. The apparatus can include a housing, an inlet disposed at a first end of the housing, and an outlet disposed at a second end of the housing. The housing can include a first section and a second section. The second section can have at least one tapered sidewall that slopes away from an inner surface of the first section toward the outlet. The apparatus can also include a divider disposed at least partially within the first and second sections of the housing. The divider can have at least one tapered surface disposed proximate the at least one tapered sidewall of the second section. An edge of the divider can be located between the outlet and a point within the second section where the cross-sectional area of the second section is about three times or less a cross-sectional area of the outlet.
    Type: Application
    Filed: June 30, 2011
    Publication date: January 3, 2013
    Applicants: Edwin V. Reece, David P. Mann, Michael J. Sandefur, John Abughazaleh
    Inventors: Edwin V. Reece, John Abughazaleh, Michael J. Sandefur, David P. Mann
  • Publication number: 20120267575
    Abstract: Systems and methods for operating a gasifier are provided. The method can include combusting a first start-up fuel to produce a first combustion gas. A temperature within the gasifier can be increased from a starting temperature to at least an auto-ignition temperature of a second start-up fuel by introducing the first combustion gas to the gasifier. A second start-up fuel can be introduced directly to the gasifier after the temperature within the gasifier is at least the auto-ignition temperature of the second start-up fuel. At least a portion of the second start-up fuel can be combusted within the gasifier to produce a second combustion gas. The second combustion gas can produce sufficient heat to increase the temperature within the gasifier to a hydrocarbon feedstock gasification temperature. A hydrocarbon feedstock can be introduced to the gasifier. At least a portion of the hydrocarbon feedstock can be gasified within the gasifier to produce a syngas.
    Type: Application
    Filed: April 21, 2011
    Publication date: October 25, 2012
    Applicant: Kellogg Brown & Root LLC
    Inventor: John Abughazaleh
  • Patent number: 8221513
    Abstract: Systems and processes for producing synthesis gas. A carbonaceous feedstock can be combined with one or more low-oxygen carrier fluids having a high heating value. The feedstock and carrier fluid, in the presence of one or more oxidants, can be gasified to provide a synthesis gas. In one or more embodiments, at least a portion of the synthesis gas can be recycled for use as the carrier fluid.
    Type: Grant
    Filed: January 29, 2008
    Date of Patent: July 17, 2012
    Assignee: Kellogg Brown & Root LLC
    Inventors: Siva Ariyapadi, John Abughazaleh, Ravindra K. Agrawal
  • Publication number: 20120167466
    Abstract: Systems and methods for maintaining a sulfur concentration in a syngas are provided. The method can include combining sulfur and a carbonaceous material to produce a sulfur containing carbonaceous feed. The method can also include gasifying at least a portion of the sulfur containing carbonaceous feed to produce a syngas and detecting a sulfur concentration in the syngas. The method can further include adjusting an amount of the sulfur combined with the carbonaceous material based on the detected sulfur concentration.
    Type: Application
    Filed: December 30, 2010
    Publication date: July 5, 2012
    Applicant: KELLOGG BROWN & ROOT LLC
    Inventor: John Abughazaleh
  • Publication number: 20120168127
    Abstract: Systems and methods for exchanging heat in a gasification system are provided. The method can include introducing one or more particulates and a heat transfer medium including a feed water, a deaerated feed water, or a combination thereof, to a first zone. The method can also include indirectly exchanging heat from the one or more particulates to the heat transfer medium within the first zone to provide an intermediate heat transfer medium and cooled particulates. The method can also include introducing at least a portion of the intermediate heat transfer medium and a syngas to a second zone. The method can also include indirectly exchanging heat from the syngas to the intermediate heat transfer medium within the second zone to provide a heat transfer medium product and a cooled syngas. The heat transfer medium product can include steam.
    Type: Application
    Filed: December 30, 2010
    Publication date: July 5, 2012
    Applicant: KELLOGG BROWN & ROOT LLC
    Inventor: John Abughazaleh
  • Publication number: 20120167463
    Abstract: Systems and methods for gasifying a feedstock are provided. The method can include combining one or more feedstocks and one or more solid components in a treatment zone to provide a treated feedstock. At least a portion of the treated feedstock can be introduced to a reaction zone of a gasifier. The one or more solid components can have an average density and an average cross-sectional size that adjusts at least one of an average density of solids within a solids bed of the gasifier and an average cross-sectional size of the solids within the solids bed of the gasifier.
    Type: Application
    Filed: December 30, 2010
    Publication date: July 5, 2012
    Applicant: Kellogg Brown & Root LLC
    Inventor: John Abughazaleh
  • Patent number: 7879119
    Abstract: Systems and processes for adjusting hydrogen content of a synthesis gas are provided. At least a portion of carbon monoxide in a syngas can be converted to carbon dioxide to provide a shifted syngas and condensed water. The syngas can have a first hydrogen to carbon monoxide ratio and a first temperature, and the shifted syngas can have a second hydrogen to carbon monoxide ratio and a second temperature, both greater than the first. Heat from the shifted syngas can be at least partially transferred from the shifted syngas to the condensed water to at least partially vaporize the condensed water. The syngas can be at least partially saturated with the at least partially vaporized condensed water. A ratio of the water vapor to syngas can be about 1.0 or less.
    Type: Grant
    Filed: July 31, 2007
    Date of Patent: February 1, 2011
    Assignee: Kellogg Brown & Root LLC
    Inventors: John Abughazaleh, Siva Ariyapadi
  • Publication number: 20090188165
    Abstract: Systems and processes for producing synthesis gas. A carbonaceous feedstock can be combined with one or more low-oxygen carrier fluids having a high heating value. The feedstock and carrier fluid, in the presence of one or more oxidants, can be gasified to provide a synthesis gas. In one or more embodiments, at least a portion of the synthesis gas can be recycled for use as the carrier fluid.
    Type: Application
    Filed: January 29, 2008
    Publication date: July 30, 2009
    Inventors: SIVA ARIYAPADI, John Abughazaleh, Ravindra K. Agrawal