Patents by Inventor John B. Letts

John B. Letts has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20110015289
    Abstract: A method for producing polyisocyanurate insulation foams, the method comprising contacting an A-side stream of reactants that includes an isocyanate with a B-side stream of reactants that include a polyol and a blowing agent, where the blowing agent includes isopentane and n-pentane in a substantial absence of cyclopentane.
    Type: Application
    Filed: September 24, 2010
    Publication date: January 20, 2011
    Inventor: John B. LETTS
  • Patent number: 7838568
    Abstract: A method of manufacturing a polyisocyanurate foam insulation board, the method comprising contacting a stream of reactants that comprise an isocyanate-reactive compound with a stream of reactants that include an isocyanate compound to form a reaction product, where the step of contacting takes place in the presence of a blowing agent and a low-boiling inert gas, and where the amount of low-boiling inert gas present at the time of the contacting is sufficient to result in frothing of the reaction product.
    Type: Grant
    Filed: August 1, 2003
    Date of Patent: November 23, 2010
    Inventors: John B. Letts, Wayne E. Laughlin, Bruce M. Miller
  • Publication number: 20100136318
    Abstract: A construction board (10) comprising a cellular body and at least one facer (22,23), where the at least one cellulosic facer (22,23) is characterized by a burst strength of at least 250 kPa pursuant to T403 om-02 (TAPPI).
    Type: Application
    Filed: April 18, 2008
    Publication date: June 3, 2010
    Inventors: John B. Letts, Robert C. Harrison
  • Publication number: 20090326090
    Abstract: A method for producing polyisocyanurate insulation foams, the method comprising contacting an A-side stream of reactants that includes an isocyanate with a B-side stream of reactants that include a polyol and a blowing agent, where the blowing agent includes isopentane and n-pentane in a substantial absence of cyclopentane.
    Type: Application
    Filed: July 20, 2009
    Publication date: December 31, 2009
    Inventor: John B. LETTS
  • Patent number: 7612120
    Abstract: A method for producing polyisocyanurate insulation foams, the method comprising contacting an A-side stream of reactants that includes an isocyanate with a B-side stream of reactants that include a polyol and a blowing agent, where the blowing agent includes isopentane and n-pentane in a substantial absence of cyclopentane.
    Type: Grant
    Filed: August 13, 2003
    Date of Patent: November 3, 2009
    Inventor: John B. Letts
  • Publication number: 20090044632
    Abstract: An edge-strength measuring device for measuring the compressive strength of a foam matrix along the edges thereof, the device comprising at least one measuring implement having one or more contacting elements for engaging with the edges of the foam matrix, and at least one measuring device in communication with said contacting elements for measuring the resistance imparted by the foam matrix when said contacting element is engaged with the edge.
    Type: Application
    Filed: May 21, 2008
    Publication date: February 19, 2009
    Inventors: Timothy TACKETT, John B. Letts
  • Publication number: 20090048361
    Abstract: A method for producing foam insulation board, the method comprising forming a foam product as part of a continuous process, where said foam product includes at least one side edge, monitoring on-line the compressive strength of the foam product, along said at least one side edge, and adjusting said step of forming a foam product in view of data obtained from said step of monitoring.
    Type: Application
    Filed: May 21, 2008
    Publication date: February 19, 2009
    Inventors: Timothy Tackett, John B. Letts
  • Patent number: 7205374
    Abstract: A method of preparing an adhesive, the method comprising combining an isocyanate, a polyhydroxyl phenol-containing compound, a polyol, and a trimerization catalyst.
    Type: Grant
    Filed: October 10, 2003
    Date of Patent: April 17, 2007
    Assignee: BFS Diversified Products, LLC
    Inventors: John W. Fieldhouse, Joseph J. Kalwara, Edward G. Kane, John B. Letts
  • Publication number: 20040132953
    Abstract: A method of preparing an adhesive, the method comprising combining an isocyanate, a polyhydroxyl phenol-containing compound, a polyol, and a trimerization catalyst.
    Type: Application
    Filed: October 10, 2003
    Publication date: July 8, 2004
    Inventors: John W. Fieldhouse, Joseph J. Kalwara, Edward G. Kane, John B. Letts
  • Publication number: 20040102537
    Abstract: A method of manufacturing a polyisocyanurate foam insulation board, the method comprising contacting a stream of reactants that comprise an isocyanate-reactive compound with a stream of reactants that include an isocyanate compound to form a reaction product, where. the step of contacting takes place in the presence of a blowing agent and a low-boiling inert gas, and where the amount of low-boiling inert gas present at the time of the contacting is sufficient to result in frothing of the reaction product.
    Type: Application
    Filed: August 1, 2003
    Publication date: May 27, 2004
    Applicant: BFS Diversified Products, LLC
    Inventors: John B. Letts, Wayne E. Laughlin, Bruce M. Miller
  • Publication number: 20040087674
    Abstract: A method for producing polyisocyanurate insulation foams, the method comprising contacting an A-side stream of reactants that includes an isocyanate with a B-side stream of reactants that include a polyol and a blowing agent, where the blowing agent includes isopentane and n-pentane in a substantial absence of cyclopentane.
    Type: Application
    Filed: August 13, 2003
    Publication date: May 6, 2004
    Applicant: BFS Diversified Products, LLC.
    Inventor: John B. Letts
  • Publication number: 20040082676
    Abstract: A method for manufacturing polyurethane and polyisocyanurate foams comprising the steps of charging at least one blowing agent and a polyol component to an in-line continuous mixer, wherein the at least one blowing agent and the polyol component are continuously charged in separate streams advanced at predetermined flow rates chosen to bring about a desired ratio of blowing agent to polyol component within the in-line continuous mixer.
    Type: Application
    Filed: August 19, 2003
    Publication date: April 29, 2004
    Inventors: Bruce F. Douglas, John B. Letts
  • Publication number: 20030082365
    Abstract: A composite recovery board (10, 20, 30) comprises a foam core (11) having lower (12) and upper (13) surfaces, wherein the foam core is selected from the group consisting of polyisocyanurate and polyurethane materials and mixtures thereof; and a filler within said foam core selected from the group consisting of rubber-tire vents, EPDM scrap material, plastic chips, polyurethane scrap, polyisocyanurate scrap, scrap rubber from recycled tires, wood chips, fiberglass strands and mixtures thereof. A method of re-roofing a roof comprising applying composite boards (10, 20, 30) of the present invention to a roof deck and applying a weather protective layer over the composite boards. A continuous method of making composite recovery boards (10) of the present invention comprises is also provided.
    Type: Application
    Filed: October 30, 2001
    Publication date: May 1, 2003
    Inventors: John R. Geary, Bruce F. Douglas, Terence J. O'Connor, Greg A. Brandt, John B. Letts
  • Patent number: 6117375
    Abstract: An insulation board (10) insulation board comprising a foam core (11) selected from the group consisting of polyisocyanurate and polyurethane materials and mixtures thereof; the board being devoid of facers. A method of covering roofs comprises applying insulation boards to a roof deck, the insulation boards comprising a foam core selected from the group consisting of polyisocyanurate and polyurethane materials and mixtures thereof, the boards being devoid of facers; and, applying a weather protective layer over the insulation boards.
    Type: Grant
    Filed: April 1, 1998
    Date of Patent: September 12, 2000
    Assignee: Bridgestone/Firestone, Inc.
    Inventors: Allen M. Garrett, John B. Letts
  • Patent number: 6044604
    Abstract: A composite recovery board (10) containing a foam core (11) of polyisocyanurate, polyurethane materials or mixtures thereof; a facer (15), applied to one major surface (13) of the foam core, where the facer includes polymer materials, reinforced polymer materials, cellulosic materials, paper, aluminum foil or trilaminates thereof, wherein the reinforced polymer material and the cellulosic material are reinforced with glass strands, glass fibers, or mixtures thereof; and, gypsum board (14), applied to the opposite major surface (12) of the foam core. A method of reroofing a roof by applying composite recovery boards of the present invention to a roof deck; and, applying a weather protective layer over the recovery boards.
    Type: Grant
    Filed: August 10, 1998
    Date of Patent: April 4, 2000
    Assignee: Bridgestone/Firestone, Inc.
    Inventors: Thomas M. Clayton, John B. Letts
  • Patent number: 5950383
    Abstract: A sealing system and method for a metal roof having a plurality of sheet metal panels attached to a roof deck covered by a layer of insulation, such as polystyrene. The joints and seams formed at junctions of adjacent plates are sealed with a nonflammable or low combustible, char forming, non absorbent layer of material which is applied over the seams in a liquid or slurry form, which subsequently hardens to form a liquid proof seal to reduce the flow of molten polystyrene from melting of the adjacent layer of insulation, into the fire below.
    Type: Grant
    Filed: June 16, 1998
    Date of Patent: September 14, 1999
    Assignee: Bridgestone Corporation
    Inventors: Robert B. Williamson, Edward G. Kane, John B. Letts
  • Patent number: 5891563
    Abstract: A composite iso board (10) comprises a foam core (11) selected from the group consisting of polyisocyanurate and polyurethane materials and mixtures thereof; and first and second facers (12, 13), between which the foam core is sandwiched, the facers comprising a sheet selected from the group consisting of polyamides and polycarbonates. A method of reroofing a roof comprises applying composite iso boards of the present invention to a roof deck; and, applying a weather protective layer over the iso boards.
    Type: Grant
    Filed: October 8, 1996
    Date of Patent: April 6, 1999
    Assignee: Bridgestone/Firestone, Inc.
    Inventor: John B. Letts
  • Patent number: 5735092
    Abstract: A composite recovery board (10) includes a foam core (11) selected from the group consisting of polyisocyanurate and polyurethane materials and mixtures thereof; a facer (15), applied to one major surface (13) of the foam core and formed from a sheet selected from the group consisting of reinforced polymer material and reinforced cellulosic material, wherein the polymer material and cellulosic material are reinforced with a material selected from the group consisting of glass strands, glass fibers, and mixtures thereof and, gypsum board (14), applied to the opposite major surface (12) of the foam core. A method of reroofing a roof includes applying composite recovery boards of the present invention to a roof deck; and, applying a weather protective layer over the recovery boards.
    Type: Grant
    Filed: September 23, 1996
    Date of Patent: April 7, 1998
    Assignee: Bridgestone/Firestone, Inc.
    Inventors: Thomas M. Clayton, John B. Letts
  • Patent number: 4739122
    Abstract: A process to produce Methyl Amyl Ketone heterogeneously via the cross-aldol condensation reaction between a C.sub.3 (isopropanol or acetone feed) and a C.sub.4 (butanol or butyraldehyde feed). The catalyst, hydrogen reduced copper oxide on gamma alumina, produces both high reactivity and long catalyst lifetimes. The catalyst is successfully regenerated. Efficiencies to MAK range from 50 to 80 wt. % and efficiencies to useful products range from 75 to 95 wt. % depending on the composition of the feed and temperature. Temperatures range from 200.degree. to 262.degree. C.In general, this catalyst readily catalyzes the cross-aldol condensation reaction between aldehydes (or primary alcohols) and ketones (or secondary alcohols) to produce higher molecular weight ketones; likewise, this catalyst catalyzes the aldol condensation reaction between the same or different ketones to again produce higher molecular weight ketones.
    Type: Grant
    Filed: October 18, 1985
    Date of Patent: April 19, 1988
    Assignee: Union Carbide Corporation
    Inventor: John B. Letts
  • Patent number: 4490559
    Abstract: Saturated aliphatic aldehydes are prepared by contacting diesters of carbonic acid with synthesis gas and a Group VIII compound, preferably a cobalt compound, a halogen, and optionally a Group V trivalent ligand.
    Type: Grant
    Filed: March 27, 1984
    Date of Patent: December 25, 1984
    Assignee: Shell Oil Company
    Inventors: Richard W. Wegman, John B. Letts