Patents by Inventor John C. Brewer
John C. Brewer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11658300Abstract: An anode for an energy storage device includes a current collector having a metal oxide layer. A continuous porous lithium storage layer overlays the metal oxide layer, and a first supplemental layer overlays the continuous porous lithium storage layer. The first supplemental layer includes silicon nitride, silicon dioxide, or silicon oxynitride. The anode may further include a second supplemental layer overlaying the first supplemental layer. The second supplemental layer has a composition different from the first supplemental layer and may include silicon dioxide, silicon nitride, silicon oxynitride, or a metal compound.Type: GrantFiled: August 12, 2020Date of Patent: May 23, 2023Assignee: Graphenix Development, Inc.Inventors: John C. Brewer, Kevin Tanzil, Paul D. Garman, Robert G. Anstey
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Publication number: 20230142782Abstract: An anode for an energy storage device includes a current collector having an electrically conductive layer that includes nickel or copper, and a lithium storage structure comprising a plurality of first microstructures in contact with the electrically conductive layer. Each first microstructure includes silicon and is characterized by a first maximum width measured across the widest section orthogonal to the first microstructure axis. Each first microstructure includes a first portion characterized by the width substantially tapering from the maximum width to a location where each first microstructure contacts the electrically conductive layer and a second portion positioned farther from the electrically conductive layer than the first portion, the second portion defining a substantially hemispherical shape and the top of each first microstructure. The lithium storage structure has at least 1 mg/cm2 of active silicon and a total atomic % of nickel and copper is from 0.5% to 1.2%.Type: ApplicationFiled: April 7, 2021Publication date: May 11, 2023Applicant: Graphenix Development, Inc.Inventors: John C. Brewer, Paul D. Garman, Robert G. Anstey, Kevin Tanzil
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Patent number: 11631860Abstract: An anode for a lithium-based energy storage device such as a lithium-ion battery is disclosed. The anode includes an electrically conductive current collector comprising an electrically conductive layer and a transition metal oxide layer overlaying the electrically conductive layer. The anode may include a continuous porous lithium storage layer provided over the transition metal oxide layer. The continuous porous lithium storage layer may include at least 40 atomic % silicon. A method of making the anode may include providing an electrically conductive current collector having an electrically conductive layer and a transition metal oxide layer provided over the electrically conductive layer. The transition metal oxide layer may have an average thickness of at least 0.05 ?m. A continuous porous lithium storage layer is deposited over the transition metal oxide layer by PECVD.Type: GrantFiled: February 22, 2022Date of Patent: April 18, 2023Assignee: GRAPHENIX DEVELOPMENT, INC.Inventors: John C. Brewer, Kevin Tanzil, Paul D. Garman, Robert G. Anstey
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Publication number: 20230063959Abstract: A prelithiated anode may include a current collector may include a metal oxide layer. Prelithiated anodes may in addition include a lithiated storage layer overlaying the metal oxide layer. The lithiated storage layer may be formed by incorporating lithium into a continuous porous lithium storage layer may include at least 80 atomic % silicon. The lithiated storage layer may include less than 1% by weight of carbon-based binders. The lithiated storage layer may further include lithium in a range of 1% to 90% of a theoretical lithium storage capacity of the continuous porous lithium storage layer. Batteries may include the prelithiated anode.Type: ApplicationFiled: October 19, 2022Publication date: March 2, 2023Applicant: Graphenix Development, Inc.Inventors: John C. Brewer, Kevin Tanzil, Paul D. Garman, Robert G. Anstey, Isaac N. Lund
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Publication number: 20230050827Abstract: A lithium-ion battery may include a cathode, an anode, and a polymer electrolyte. The anode may include a current collector. The current collector may include a metal oxide layer provided in a first pattern overlaying a metal layer. The anode may also include a patterned lithium storage structure. The patterned lithium storage structure may include a continuous porous lithium storage layer overlaying at least a portion of the first pattern of metal oxide. These and other lithium-ion batteries are described.Type: ApplicationFiled: October 27, 2022Publication date: February 16, 2023Applicant: Graphenix Development, Inc.Inventors: Terrence R. O'Toole, John C. Brewer, Paul D. Garman, Robert G. Anstey
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Publication number: 20230022169Abstract: An anode for an energy storage device includes a current collector. The current collector includes: i) an electrically conductive substrate including a first electrically conductive material; ii) a plurality of electrically conductive structures in electrical communication with the electrically conductive substrate, wherein each electrically conductive structure includes a second electrically conductive material; and iii) a metal oxide coating. The metal oxide coating includes one or both of: a) a first metal oxide material in contact with the electrically conductive substrate; or b) a second metal oxide material in contact with the electrically conductive structures; or both (a) and (b). The anode further includes lithium storage coating overlaying the metal oxide coating, the lithium storage layer including a total content of silicon, germanium, or a combination thereof. The electrically conductive structures are at least partially embedded within the lithium storage coating.Type: ApplicationFiled: September 28, 2022Publication date: January 26, 2023Applicant: Graphenix Development, Inc.Inventors: John C. Brewer, Terrence R. O'Toole
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Publication number: 20230014638Abstract: A method of making an anode for an energy storage device such as a lithium-ion energy storage device is disclosed. The method may include depositing a first lithium storage layer over a current collector by a first CVD process. The current collector may include a metal oxide layer, and the first lithium storage layer is deposited onto the metal oxide layer. The method may also include forming a first intermediate layer over at least a portion of the first lithium storage layer. The method may further include depositing a second lithium storage layer over the first intermediate layer by a second CVD process. At least the first lithium storage layer may be a continuous porous lithium storage layer having a total content of silicon, germanium, or a combination thereof, of at least 40 atomic %.Type: ApplicationFiled: September 27, 2022Publication date: January 19, 2023Applicant: Graphenix Development, Inc.,Inventors: John C. Brewer, Paul D. Garman, Bernard Philip Gridley, Robert G. Anstey, Kevin Tanzil
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Publication number: 20230015866Abstract: An anode for use in an energy storage device is provided. The anode includes a current collector having an electrically conductive substrate and a surface layer overlaying a first side of the electrically conductive substrate. The surface layer may include a metal oxide or a metal chalcogenide. The anode may also include a lithium storage layer overlaying the surface layer. The lithium storage layer may have a total content of silicon, germanium, or a combination thereof of at least 40 atomic %. The lithium storage layer may include less than 10 atomic % carbon. The anode may also include a plurality of lithium storage filamentary structures in contact with a second side of the electrically conductive substrate. The second side is opposite the first side. The plurality of lithium storage filamentary structures may include silicon, germanium, tin, or a combination thereof.Type: ApplicationFiled: September 29, 2022Publication date: January 19, 2023Applicant: Graphenix Development, Inc.Inventors: Terrence R. O'Toole, John C. Brewer
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Publication number: 20220376220Abstract: An anode for an energy storage device may include a current collector. The current collector may include a metal oxide layer. The metal oxide layer may include a doped oxide or zinc oxide. In addition, the anode may include a continuous porous lithium storage layer overlaying the metal oxide layer. The continuous porous lithium storage layer may include a total content of silicon, germanium, or a combination thereof, of at least 40 atomic %.Type: ApplicationFiled: July 26, 2022Publication date: November 24, 2022Applicant: Graphenix Development, Inc.Inventors: John C. Brewer, Kevin Tanzil, Paul D. Garman, Robert G. Anstey, Isaac N. Lund, Kyle P. Povlock
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Patent number: 11508965Abstract: A method of making a prelithiated anode for use in a lithium-ion battery includes providing a current collector having an electrically conductive layer and a metal oxide layer overlaying the electrically conductive layer. The metal oxide layer has an average thickness of at least 0.01 ?m. A continuous porous lithium storage layer is deposited onto the metal oxide layer by a CVD process. Lithium is incorporated into the continuous porous lithium storage layer to form a lithiated storage layer prior to a first electrochemical cycle when the anode is assembled into the battery. The anode may be incorporated into a lithium ion battery along with a cathode. The cathode may include sulfur or selenium and the anode may be prelithiated.Type: GrantFiled: August 12, 2020Date of Patent: November 22, 2022Assignee: Graphenix Development, Inc.Inventors: John C. Brewer, Kevin Tanzil, Paul D. Garman, Robert G. Anstey, Isaac N. Lund
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Patent number: 11508969Abstract: An anode for an energy storage device includes a current collector. The current collector includes: i) an electrically conductive substrate including a first electrically conductive material; ii) a plurality of electrically conductive structures in electrical communication with the electrically conductive substrate, wherein each electrically conductive structure includes a second electrically conductive material; and iii) a metal oxide coating. The metal oxide coating includes one or both of: a) a first metal oxide material in contact with the electrically conductive substrate; or b) a second metal oxide material in contact with the electrically conductive structures; or both (a) and (b). The anode further includes lithium storage coating overlaying the metal oxide coating, the lithium storage layer including a total content of silicon, germanium, or a combination thereof, of at least 40 atomic %. The electrically conductive structures are at least partially embedded within the lithium storage coating.Type: GrantFiled: August 19, 2020Date of Patent: November 22, 2022Assignee: Graphenix Development, Inc.Inventors: John C. Brewer, Terrence R. O'Toole
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Patent number: 11495782Abstract: A method of making an anode for use in an energy storage device is provided. The method includes providing a current collector having an electrically conductive substrate and a surface layer overlaying a first side of the electrically conductive substrate. A second side of the electrically conductive substrate includes a filament growth catalyst, wherein the second side is opposite the first. The method further includes depositing a lithium storage layer onto the surface layer using a first CVD process forming a plurality of lithium storage filamentary structures on the second side of the electrically conductive substrate using second CVD process.Type: GrantFiled: August 25, 2020Date of Patent: November 8, 2022Assignee: Graphenix Development, Inc.Inventors: Terrence R. O'Toole, John C. Brewer
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Patent number: 11489155Abstract: An anode for an energy storage device includes a current collector having a metal layer; and a metal oxide layer provided in a first pattern overlaying the metal layer. The anode further includes a patterned lithium storage structure having a continuous porous lithium storage layer selectively overlaying at least a portion of the first pattern of metal oxide. A method of making an anode for use in an energy storage device includes providing a current collector having a metal layer and a metal oxide layer provided in a first pattern overlaying the metal layer. A continuous porous lithium storage layer is selectively formed by chemical vapor deposition by exposing the current collector to at least one lithium storage material precursor gas.Type: GrantFiled: April 22, 2021Date of Patent: November 1, 2022Assignee: Graphenix Development, Inc.Inventors: Terrence R. O'Toole, John C. Brewer, Paul D. Garman, Robert G. Anstey
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Patent number: 11489154Abstract: An anode for an energy storage device such as a lithium-ion energy storage device is disclosed. The anode includes a current collector having a metal oxide layer, a first lithium storage layer overlaying the current collector, a first intermediate layer overlaying at least a portion of the first lithium storage layer, and a second lithium storage layer overlaying the first intermediate layer. The first lithium storage layer is a continuous porous lithium storage layer having a total content of silicon, germanium, or a combination thereof, of at least 40 atomic %.Type: GrantFiled: August 19, 2020Date of Patent: November 1, 2022Assignee: Graphenix Development, Inc.Inventors: John C. Brewer, Paul D. Garman, Bernard Philip Gridley, Robert G. Anstey, Kevin Tanzil
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Publication number: 20220344627Abstract: An anode for an energy storage device includes a current collector having an electrically conductive layer and a surface layer overlaying the electrically conductive layer. A lithium storage layer may overlay the surface layer. The surface layer may include manganese. The lithium storage layer may include at least 40 atomic % silicon, germanium, or a combination thereof.Type: ApplicationFiled: April 21, 2022Publication date: October 27, 2022Applicant: Graphenix Development, Inc.Inventors: Alexander J. Warren, Peter G. Symons, John C. Brewer, Kyle P. Povlock, Kevin Tanzil, Robert G. Anstey, Paul D. Garman
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Patent number: 11437624Abstract: A method of making an anode for use in an energy storage device includes providing a current collector having an electrically conductive layer and a metal oxide layer overlaying over the electrically conductive layer. The metal oxide layer has an average thickness of at least 0.01 ?m. A continuous porous lithium storage layer is deposited onto the metal oxide layer by a CVD process. The anode is thermally treated after deposition of the continuous porous lithium storage layer is complete and prior to battery assembly. The thermal treatment includes heating the anode to a temperature in a range of 100° C. to 600° C. for a time period in a range of 0.1 min to 120 min. The anode may be incorporated into a lithium ion battery along with a cathode. The cathode may include sulfur or selenium and the anode may be prelithiated.Type: GrantFiled: August 12, 2020Date of Patent: September 6, 2022Assignee: Graphenix Development, Inc.Inventors: John C. Brewer, Kevin Tanzil, Paul D. Garman, Robert G. Anstey, Isaac N. Lund, Kyle P. Povlock
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Publication number: 20220223841Abstract: An anode for an energy storage device is provided that includes a current collector having an electrically conductive layer, a plurality of lithium storage filamentary structures in contact with the electrically conductive layer. For each lithium storage filamentary structure of the plurality of lithium storage filamentary structures, there is a first supplemental layer overlaying at least a portion of the respective filamentary structure, the first supplemental layer including silicon nitride or a first metal compound. There is further a second supplemental layer overlaying at least a portion of the first supplemental layer, the second supplemental layer having a composition different from the first supplemental layer and comprising silicon nitride or a second metal compound.Type: ApplicationFiled: January 12, 2022Publication date: July 14, 2022Applicant: Graphenix Development, Inc.Inventors: Robert G. Anstey, William P. McKenna, John M. Pochan, Bernard Philip Gridley, John C. Brewer, Paul D. Garman, Kevin Tanzil
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Publication number: 20220181639Abstract: An anode for a lithium-based energy storage device such as a lithium-ion battery is disclosed. The anode includes an electrically conductive current collector comprising an electrically conductive layer and a transition metal oxide layer overlaying the electrically conductive layer. The anode may include a continuous porous lithium storage layer provided over the transition metal oxide layer. The continuous porous lithium storage layer may include at least 40 atomic % silicon. A method of making the anode may include providing an electrically conductive current collector having an electrically conductive layer and a transition metal oxide layer provided over the electrically conductive layer. The transition metal oxide layer may have an average thickness of at least 0.05 ?m. A continuous porous lithium storage layer is deposited over the transition metal oxide layer by PECVD.Type: ApplicationFiled: February 22, 2022Publication date: June 9, 2022Applicant: Graphenix Development, Inc.Inventors: John C. Brewer, Kevin Tanzil, Paul D. Garman, Robert G. Anstey
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Patent number: 11283079Abstract: An anode for a lithium-based energy storage device such as a lithium-ion battery is disclosed. The anode includes an electrically conductive current collector comprising an electrically conductive layer and a transition metal oxide layer overlaying the electrically conductive layer. The anode may include a continuous porous lithium storage layer provided over the transition metal oxide layer. The continuous porous lithium storage layer may include at least 40 atomic % silicon. A method of making the anode may include providing an electrically conductive current collector having an electrically conductive layer and a transition metal oxide layer provided over the electrically conductive layer. The transition metal oxide layer may have an average thickness of at least 0.05 ?m. A continuous porous lithium storage layer is deposited over the transition metal oxide layer by PECVD.Type: GrantFiled: December 2, 2020Date of Patent: March 22, 2022Assignee: Graphenix Development, Inc.Inventors: John C. Brewer, Kevin Tanzil, Paul D. Garman, Robert G. Anstey
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Publication number: 20210242456Abstract: An anode for an energy storage device includes a current collector having a metal layer; and a metal oxide layer provided in a first pattern overlaying the metal layer. The anode further includes a patterned lithium storage structure having a continuous porous lithium storage layer selectively overlaying at least a portion of the first pattern of metal oxide. A method of making an anode for use in an energy storage device includes providing a current collector having a metal layer and a metal oxide layer provided in a first pattern overlaying the metal layer. A continuous porous lithium storage layer is selectively formed by chemical vapor deposition by exposing the current collector to at least one lithium storage material precursor gas.Type: ApplicationFiled: April 22, 2021Publication date: August 5, 2021Applicant: Graphenix Development, Inc.Inventors: Terrence R. O'Toole, John C. Brewer, Paul D. Garman, Robert G. Anstey