Abstract: An automated inspection system particularly adapted for detection and discrimination of surface irregularities of specularly reflecting and other materials, such as are employed in laminate chip carriers and printed circuit boards, includes an area scan image sensor allowing illumination sources to surround an area of a surface being inspected. The illumination source preferably provides either or both bright field and dark field illumination of the surface; developing generally complementary images of surface irregularities. A self-registering rules-driven process for developing inspection masks reduces alignment operations and improves performance. Image enhancement and morphological operations to detect surface irregularities are performed by digital signal processing, preferably using a dedicated vision processor. Masks screen potential defects to critical mounting and bonding surfaces accurately without requiring alignment of data or reference images to acquired images.

Abstract: A rolling element bearing member designed for use in a preselected bearing operation, such as a gas turbine engine, which develops a predetermined operating hoop tensile stress in the member includes a hardened layer contiguous with a ductile core having a hardness less than 50 Rockwell C. For example, the hardened layer is a carburized layer of high hardness in the range of 58-66 Rockwell C. The hardened layer has improved resistance to crack initiation and propagation as a result of providing the layer with compressive residual stress in an amount greater than the predetermined operating hoop tensile stress, for example in the range of about 10-60 ksi to a depth up to about 0.06 inch. Such a member is made by providing a member of a metal alloy having the capability of developing such a hardened layer, and then processing the member to develop the layer in the amount of compression.